For a short while early in 2015 many in the
3D Printing and Additive Manufacturing sector believed that the annual tradition
of heading to Messe Frankfurt just before Christmas had ended. After last
year’s 20th edition of Euromold in Frankfurt at the end of November,
its organizers, Demat, announced a change of dates and venue; this year hosting
the event in Dusseldorf in October. But then Mesago, in partnership with TCT
Events, announced they intended to keep the Frankfurt tradition alive and plug
the gap on everyone’s calendar with “formnext powered by TCT.” This event took
place over four days this week, a little earlier than usual to accommodate the
Thanksgiving holidays in the US, among other things.
Even knowing I was going to the inaugural
edition of formnext, I have to confess as I prepared for the trip to Germany, I
was still kind of expecting a re-branded Euromold — along with the vast scale
and the sometimes overwhelming hustle and bustle that entailed. And I was not
alone it seems, at least two people that I know of arrived at formnext in Hall
3.1 of Messe Frankfurt after a detour via Hall 8/11 (Euromold’s old home). But
this was not Euromold, indeed, I am reliably informed, Euromold is not Euromold
anymore — there’s gossip there, but I’m not at liberty to divulge. However, while
Demat and close partners reported success back in October, the general
consensus seems to be that it did not live up to its reputation as a huge
global manufacturing show garnered from its hey day in Frankfurt. And while I
personally would deem formnext as achieving success, particularly for a 1st
edition, similarly I would not currently categorise it as a global show. The
scale of the event was impressive, this courtesy of some heavy investment from
some of the main exhibitors, and together they almost filled hall 3.1 of the
Messe Frankfurt. The vast stands of some of the big AM companies were certainly
reminiscent of Euromold, although I suspect at least one or two of them were
still getting a ROI on stand investment. That said, the brand new Stratasys
stand was the biggest stand I have seen at any show, ever, to be frank! And SLM
Solutions went large with a brand new aerospace theme too.
I think what struck me the most was that
this was clearly an additive
manufacturing industry event — it may not seem like it but I chose those
words carefully. The dominant (if not singular) focus was on industrial developments and applications
of additive tech for the manufacturing sector. Once again drawing
parallels with Euromold this was a whole different ball game, as Euromold’s origins
were firmly rooted in tooling and moulding, which subsequently successfully
evolved a huge additive manufacturing and 3D printing following. The tooling
and moulding was visibly missing from formnext. It might be a tad unfair to
keep harking back to Euromold and drawing comparisons between the two but when
the orgainsers very intentionally moved to capitalize on the hole that Euromold
left in Frankfurt, it cannot be unexpected.
The overall impression that formnext 2015
left me with was a very well organized show of moderate scale that was well
received by exhibitors and visitors alike. The exceptions here were a few
international visitors (US and Australia) that had been expecting the old
Euromold. These people were of the opinion that they could garner the value
that formnext offered much closer to home, one of them telling me: “this is
just a regional additive show, with big stands.”
Being a touchy/feely type of person, I have
to say that the “feel” of the show was brilliant — the buzz was tangible and there
was a great deal of positivity and engagement. Companies and individuals all
contributed to this and I was delighted to be part of it for two out of the
four days — I literally don’t think I stopped talking and listening the whole
time I was there, with the exception of about five hours sleep. And in this
regard there is much to report.
As I mentioned above, at formnext there was
a heavy emphasis on industrialization — in terms of the position of the show,
the new offerings from exhibitors and the interest of visitors. I believe this
is actually reflecting the shift across the whole sector this year but formnext
crystallized this and provided visitors with a clear view of the direction that
additive technology is taking for the manufacturing process chain. Thus it
should come as no surprise that metal processes were dominant on the show
floor, and the German OEMs were there in force — EOS, Concept Laser, Realizer
and SLM Solutions occupied great swathes of the floor, together with newcomer
Trumpf and alongside Additive Industries from the Netherlands, Renishaw from the UK and
Arcam from Sweden.
Two big themes dominated — automation of
the additive processes as part of end-to-end manufacturing solutions (the
so-called “factory of the future”) and new standalone metal machines.
Both EOS and Trumpf introduced new metal
additive manufacturing platforms at formext. EOS’ M100 is a product of its
partnership with Cooksongold on the M080 for precious metals. This is a similar
set-up but for the EOS range of metal materials and slightly bigger. Trumpf’s
new technology is a new proprietary metal powder process offering from this
traditional machine manufacturer. Two different sized machines were being
exhibited — the smaller of the two is commercially available immediately, which
makes a nice change, and the larger, more complex version will be available
middle of next year.
Concept Laser and Additive Industries both
revealed new concepts for “the factory of the future.” Despite sounding like a
cliché the concepts themselves were both very impressive, if similar and
showcased how modularity and automation can maximize the potential of additive
technologies as part of an effective, efficient and economic production line. Along
similar lines, but not as comprehensive, Renishaw, SLM Solutions and EOS were
demonstrating new in process software for quality management. Renishaw in
particular seems to be on to something here, according to the feedback I’ve
heard from 3rd parties.
I plan on doing some more in depth posts on
the progress of additive metal developments and automation for Disruptive
Magazine, as well as a post providing more insight on the two new laser
sintering machines (from Ricoh and Prodways). Not enough time or space here, so
watch out for them next week.
A final point on “traditional” additive
metals though, the US metal OEMs were notable, to me at least, by their absence
— nothing from ExOne, Sciaky or Optomec was visible at formnext.
However, there was a significant presence
from the big traditional printing/imaging companies all entering the 3D realm
imminently. The biggest splash by far came from Ricoh, which introduced its new
industrial laser sintering machine. It was exhibited on the show floor and it
was running. Furthermore, there are beta machines heading out the door and it
will be commercially available mid-2016. This approach contrasted starkly with
HP, which had a small stand at formnext with a corresponding number of
personnel handing out a white paper on the company’s Multi-Jet Fusion
technology. The plan, I was told, is still to launch at the end of 2016 but no
further details or insight. Personnel from Canon were also present, but not on
a stand. The Canon R&D in Japan is notoriously secretive and nothing
(NOTHING!!) will be revealed until the proper time. After attending Canon Expo
in Paris last month I already knew this, but God loves a tryer, and I do keep
trying …. On Canon though, I had an interesting chat with a 3D Systems insider.
Without actually saying it, they implied I was certainly on the right track
with my suspicions about a Canon acquisition. I may or may not have been heard
trying to subdue a squeal! 3D Systems did have a presence at formnext, very
understated by their usual standards. That said, we all know the company is in
a state of flux, but my source tells me that it really is in hand. I pressed
for more … “IT. IS. IN. HAND. You’ll see.” Patience is a virtue, but not one
I’m blessed with.
As I expressed to my 3D Systems friend, the
most frustrating thing about them, as I see it, is that the company has all the
right component parts, they are just very badly put together and don’t work
properly, with too much superficial marketing. No comment, just a wry smile
that referred me back to the above. I did get to see a very interesting metal
part mind you — again, showing real potential but no evidence of execution in
the market place — yet!
And then to the formnext giant — Stratasys’
stand was “mahoosive” dwarfing every other stand on the show floor. Obviously
an intended tactic, but it kind of worked, and despite its size it was
constantly full of people. At the heart of the stand serious business meetings
were numerous, while on the fringes, where all of the tech demos were staged,
Stratasys personnel were introducing newcomers to the full Stratasys ecosystem.
Upstairs the high level executives were conducting high level meetings, at
least some of them with investors I noted. They were all there — David Reis
(CEO), Elan Jaglom (Chairman) and Scott Crump (Founder). I attended David Reis’
keynote presentation at the formnext conference ahead of a one-to-one interview.
The presentation went well enough, its message key to the company’s industrial
strategy but lacked somewhat in its delivery. But when I got him alone, that
all changed. He was animated, gracious and open during our chat. Indeed, as I
mentioned on Twitter, I came away believing it was one of the most honest
interviews I had had with a CEO in my whole career. We talked shareholders,
MakerBot, corporate strategy and the future and he held his hands up to
mistakes and some slow responses to market conditions — some corporate, some
his personally with plans to rectify them. What I didn’t know as I spoke with
him and found out about 10 minutes after I departed, was the raft of
redundancies that had been implemented across Stratasys hours before — globally
and top to bottom. My source, who doesn’t want to be named, understandably, did
not receive one of the brown envelopes but was visibly shaken and has yet to
work out the repercussions for their role. I went to seek out a couple of other
trusted Stratasys sources to get their take on it, but I backed off in the end
because they were all still processing the news themselves and were obviously
quite distressed behind the rehearsed, still professional smiles. It was not
good, particularly when all I could offer was hugs and an anonymous voice IF
they wanted to talk at a later date.
For anyone interested, I am going to report
on the David Reis interview in more detail for Disruptive.
Other notable conversations over the two
days with exhibitors were with Prodways, a truly innovative company that is still
flying somewhat under the radar, even considering the serious moves the company
is making. Some lovely people there too. Materialise is another company that
brings a family feel with its personnel even despite its continuously swelling
ranks. At formnext the company announced version 20 of its Magics software as
well as the certification for flight ready parts.
Off the show floor it was lovely to catch
up with lots of different friends from across the industry. Florian Horsch and
Chris Volker kept me smiling through the sleep deprived fog – love those guys
and excited to hear about Chris’ new adventure with VoxelWorld focused on high
level designs for life-style products via additive manufacturing. Other
favourites such as Andy Allshorn and Kerry Hogarth ensured I ate properly
(something I’m not good at when away from home, and not even then!) and both
have brilliant projects ongoing. Andy, as ever, is much in demand with his
consultancy and servicing business, which does not surprise me in the slightest.
What he doesn’t know about the internal workings of SLA machines and how to get
the most out of them is not worth knowing!
I also got wind of some really interesting
applications in Sweden, courtesy of an Envisiontec reseller. Hopefully going to
get a more detailed low-down on these, NDAs permitting.
AMUG representatives were also at formnext
in numbers, it was really lovely to meet Elizabeth Goode in person, finally,
after many years of correspondence via numerous channels. And, I had an
important chat with Paul Bates who was there for AMUG and as a representative
of UL. The safety and training issues around AM, particularly as the production
applications ramp up was very timely.
Two other stand-out conversations were with
Phil DeSimone and Dana McCallum from Carbon3D, although Dana is also aligned
with the AMUG committee. These guys continue to impress me and their understated,
down to earth, sincere yet friendly approach serves them extremely well,
particularly considering what they are bringing to market. I am reliably
informed that beta tests with the M1 platform and, more specifically the range
of 16 (to date) thermoplastic materials, is progressing well, with commercial
launch of the M1 still slated for Q1 in 2016 — no delays, which is nice. The company
has grown significantly in the months since its launch earlier this year with
106 personnel now on the books and working hard towards the same goal in
California.
It was just a year since I first had my
mind blown by the Carbon3D process, and I doubted it would be topped. Silly me!
Will I ever learn? And this year Frankfurt served up another mind blowing
moment. I have to be really careful how I go about this. Essentially I was trusted with who,
what, how and when but much of it is still well below anyone’s radar and has to
stay that way for a few more months.
But, I got to see, by way of a video, a new
metal jetting process — this is not conceptual research, this is a working
process and I saw more than half a
dozen parts. OMGoodness people, mark my words, this could be
a deal breaker. It’s working at the nano scale and the process is called NPJ —
Nano Particle Jetting. My source, a long time veteran of this industry with a
very impressive pedigree, claims this is at least 10 years ahead of the
research being conducted at Nottingham University in the same area. After
seeing the work at Nottingham in collaboration with OCE, I knew this process
was feasible, but it’s here much faster than I thought it would be and from an
unexpected source.
So, as usual, a visit to Frankfurt has me
waffling on for much longer than I intended. It just remains to say
congratulations to the formnext organizers, they have built a solid platform on
which to build further in years to come and on a more general note as we
approach the end of 2015, it seems
2016 has a lot to live up to in the 3D printing land, but somehow I suspect it
just might. It’s not all going to be pretty, but I guess growing pains are part
of the natural order.
Stay safe people, you know where I am if
you want to talk.