tag:blogger.com,1999:blog-18088562885062994252024-02-26T07:01:03.967+00:00RPES BlogThe RPES Blog focuses predominantly on Additive Technologies and <a href="http://3dprintingindustry.com">3D Printing</a>.Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.comBlogger156125tag:blogger.com,1999:blog-1808856288506299425.post-60072171741241513642019-11-25T21:48:00.001+00:002019-11-25T21:48:22.365+00:00A Round Up of Formnext 2019: Some Additive Manufacturing Highlights & A Reality Check<div class="MsoNormal" style="-webkit-text-size-adjust: auto; -webkit-text-stroke-width: 0px; caret-color: rgb(0, 0, 0); color: black; font-family: Calibri; font-size: medium; font-style: normal; font-variant-caps: normal; font-weight: normal; letter-spacing: normal; margin: 0in 0in 0.0001pt; orphans: auto; text-align: start; text-decoration: none; text-indent: 0px; text-transform: none; white-space: normal; widows: auto; word-spacing: 0px;">
<span lang="EN-GB">November means one thing in my world — heading to Frankfurt where the additive manufacturing industry converges for Formnext. Since the very slick and lovely organisers, Messago, first opened the doors on Formnext in 2015, they have very capably filled the gap that the Euromold show left, with this event dedicated to the ecosystem around additive technologies. This was its fifth iteration and the most immediate and striking feature was how big and how fast it has grown. This year the exhibition almost filled four Halls at the Frankfurt Messe, having moved to Halls 11 & 12 (upstairs and down) from its original single Hall 3 setting in 2015. 852 exhibitors presented additive manufacturing hardware, software, materials, post-processing and services to 34,532 visitors across the four days, according to the figures published, post-show, by Message. <o:p></o:p></span></div>
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<span lang="EN-GB">So with that in mind, no human being can cover all of the individual company news from Formnext in a single round-up article — if you’re looking for that sort of insight you’re best off heading over to one of the news sites such as Fabbaloo, 3DPMN, 3DPI, etc, who had teams covering the show. This is just my personal impression from the show and the limited number of conversations I was privy to.<br /><br />Having grown up in this industry myself over the last *cough* 24 years, its growth— viewed as a single entity — is gratifying to see. It is also overwhelming at times, and such growth also reduces the traditional community feel of the AM industry which is a little bit sad but wholly inevitable. This is also why I have changed my approach to it — to protect my sanity, but still keep things real, in a way that fits into my life. <o:p></o:p></span></div>
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<span lang="EN-GB">Anyway, onto my biggest takeaways from this year’s exhausting event, which was also lots of fun for an additive addict. <o:p></o:p></span></div>
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<span lang="EN-GB">The rate of growth is testament to lots of new developments across the sub-sectors of the AM ecosystem — the aforementioned hardware, software, materials, services and post-processing — and comes in various forms with new companies entering the sector, established big and bigger companies joining the industry with a new additive focus, as well as existing AM companies expanding rapidly. <o:p></o:p></span></div>
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<span lang="EN-GB">In terms of AM processes themselves, invariably the new developments can be viewed as incremental progress that builds on existing and proven technologies. The core processes — laser / electron beam powder bed fusion (PBF), direct jetting, binder jetting, direct energy deposition, vat photopolymerisation, direct extrusion and sheet lamination are all being improved upon in various ways by various and increasing numbers of organisations. As you would expect, the companies with the greatest longevity in this industry are further ahead in terms of being proven and commercial uptake, with the scientific data to back that up.<br /><br />The key driver for new developments is increasing the productivity of AM, or, another favourite way of phrasing it, the industrialisation of AM. Basically, these are developments that improve throughput in terms of repeatability, reproducibility and traceability as well as increasing part volume throughputs. Approaches to this vary through improvements to the hardware, software, parameter settings, material handling and/or overall workflow and were in evidence right across the show floor. <span> </span><br /><br />But there is incremental progress, and then there is step-change progress. Focusing on the latter, there were a few real stand-out developments highlighted at Formnext for me. It should be noted that all of the following are based on scientific developments and only 1 is commercially available, and even that is only in part:<br /><br />The first, with a prototype machine on the show floor, was from Russian company <a href="http://microwaveadditive.com/" style="color: #954f72; text-decoration: underline;">Microwave Additive Technologies</a>. This was actually presented within a consortium of Russian hardware companies on a stand hosted by Triangulatica. I was helpfully pointed to the microwave AM platform as a must-see because it is a completely novel approach to the PBF process, utilising focused microwave radiation rather than either lasers or electron beams to selectively melt the powder material. The terminology adopted here is, unsurprisingly “selective microwave melting” or SMM. The claim is that using microwaves as the heat source reduces the cost of the hardware by a factor of 10 while increasing productivity by a factor of 100, all while negating part scalability issues. Bold claims, and no specific data to back them up at this point — however I suspect it will be, as it ever was, application specific. But definitely a potential step change development and one to watch. <o:p></o:p></span></div>
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<span lang="EN-GB">Another company with a real demo of pre-commercialised hardware, alongside its already commercialised PostPro3D hardware, was <a href="http://www.amtechnologies.com/" style="color: #954f72; text-decoration: underline;">Additive Manufacturing Technologies (AMT) Ltd</a>. It’s not AM hardware, but rather everything that comes after. The UK company is wholly focussed on the post processing stages of the AM workflow, and is one of a handful of (relatively) new companies dedicated to AM post processing such as Dyemansion and PostPro Technologies. Also in evidence at Formnext, however, were a number of traditional post processing / finishing equipment suppliers extending their portfolio for AM parts. It is hard to overstate how important the growth of this AM industry sub-sector is. With any traditional manufacturing process and likewise with AM, it is invariably the dirty (literally) and hidden part of the process chain. The companies named here have all developed / are developing automated hardware solutions for <b><i>finishing </i></b>3D printed parts. However, this belies the other post processing steps often required with AM, such as unpacking, de-powdering and inspection / quality control — as well as the finishing itself. This is where AMT sets itself apart and is joining the dots with a fully automated, robotic digital manufacturing system (DMS) that encompasses all of the post processing stages. <o:p></o:p></span></div>
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<span lang="EN-GB">Last week I also learned about two other companies that have developed step-change developments for AM processes. One more advanced than the other. <o:p></o:p></span></div>
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<span lang="EN-GB">The former comes from Wayland Additive. Another UK company, the fundamental science behind this development is about getting the electron beam melting (EBM) PBF process under control — or, to put it another way, they have neutralised it! The patented NeuBeam technology (in long hand, neutral beam technology) overcomes the charge transfer instabilities of the existing electron beam process that results in difficult, time-consuming and sometimes prohibitive de-powdering requirements of existing EBM that limits the materials that can be used and the geometrical forms that can be produced. The NeuBeam technology has been through years of R&D with a team of scientists and engineers, with a background in the semi-conductor industry and metallurgy, that have developed a new metal AM system from the ground up. The system — located in Huddersfield — is demonstrably working, and I handled parts off it last week. The parts themselves were fairly typical, complex geometries as would be expected at an AM show, it was the time taken to produce and post process them that caused a brow to rise — a lot quicker and much greater productivity / process efficiency. Moreover, the team is claiming that this process can create fully dense parts, with tailored metallurgy — without the need to stress relieve them after the build, all with complete in-process control and transparency. More bold claims, and I am looking forward to seeing the machine, in person, in the new year. <o:p></o:p></span></div>
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<span lang="EN-GB">And finally, the least visible step change development I heard about came from some long standing friends in AM. This new venture, called Meta Additive, is based on the extensive research of Dr Kate Black from Liverpool University. Kate, who completed her PhD under Professor Paul Chalker, focused her research on unique materials for additive and has harnessed this into a commercially viable new binder jet process that goes beyond single material use and incorporates smart technology. The new business venture is headed up by Simon Scott, previously of MTT and later Renishaw, along with Professor Chris Sutcliffe. At this point the science and precise details are still under wraps, but with this combined scientific and business pedigree, it would be silly to assume that Meta Additive will be anything other than impressive. Also, there is a clue in the name.<o:p></o:p></span></div>
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<span lang="EN-GB">What all of these developments have in common (apart from “Additive” in their names) is science – years of research that are nearing commercial reality (or reached it in the case of AMT) to enable the next generation of AM capability with fewer limitations and greater productivity. It's exciting to peep towards the horizon, but realistically, we're not there yet.<o:p></o:p></span></div>
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<span lang="EN-GB">(I wonder how many times I 've written that over the last decade?)</span></div>
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<b><span lang="EN-GB">Another Reality Check<o:p></o:p></span></b></div>
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<span lang="EN-GB">Drilling down into the many conversations at Formnext, and moving past the invariable positive vibes about the growth, the busyness and business as well as collaboration that was going on, I found that a historical theme is still bubbling away under the surface — materials (polymers / metals / ceramics – all of them). <o:p></o:p></span></div>
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<span lang="EN-GB">Yes, there are incremental developments here too — new polymers and additional metal alloy variations, are being added to various platform capabilities. Notably, the emergence of copper parts was a big talking point for a number of companies at Formnext, including GE, EOS, Spee3D, Optomec and Farsoon. <o:p></o:p></span></div>
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<span lang="EN-GB">Despite this, however, Formnext conversations saw the issue of materials keep coming back to bite, from various different sources. One conversation in particular really focused the mind, in that it brought up how many people are aware of additive as a manufacturing method but they do not understand the reality of how to industrialise it for their given application. Thus, they have the vision for said application, one that the news and the case studies tells them makes it possible, but head towards the realities of R&D and actually the materials still don’t exist to make <b><i>their </i></b>vision a reality with AM. <o:p></o:p></span></div>
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<span lang="EN-GB">On the upside, there are many, many more material scientists working on this now compared with even a couple of years ago (DSM has been doing it for years, but add in all the other blue-chip materials companies taking AM seriously; as well as the vendors themselves such as Carbon, GE, EOS etc that have strong materials focus; <b><i>and </i></b>new companies such as 6K Additive) and it is likely the results of this work will come to market at a much faster rate in the near future. The point I’m making though, is that the reality is still not meeting expectations when it comes to materials for AM. <o:p></o:p></span></div>
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<span lang="EN-GB">On a lighter note, after catching a stand strapline on the first night after a glass of wine or 3, I took a picture and posted it on Twitter because I found it hysterically funny at the time (no judgement, please – on this or my crap photography skills) …. <o:p></o:p></span></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiyCovMXNKmJOlwKPETZeU3G3xGGZhhNrfxiWNTn8AkjWRoz8hJ-Y37uFSokSzeT9O1wfP078IQxSlQv4R1YHtUpbXCui19Ji6F8ReD28xF53SAjNS-hNI6Pm4b4_BljLe0oSJqdg9L824/s1600/Formnext+1.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" data-original-height="969" data-original-width="1600" height="386" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiyCovMXNKmJOlwKPETZeU3G3xGGZhhNrfxiWNTn8AkjWRoz8hJ-Y37uFSokSzeT9O1wfP078IQxSlQv4R1YHtUpbXCui19Ji6F8ReD28xF53SAjNS-hNI6Pm4b4_BljLe0oSJqdg9L824/s640/Formnext+1.JPG" width="640" /></a></div>
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<span lang="EN-GB">…. but it prompted me to take a look at some other straplines headlining the stands around the show. These are the words that companies choose to put alongside their names and branding to identify themselves, their capabilities or otherwise set them apart amidst an ocean of competition for people’s attention. I literally then spent any spare moments I had on this project because it fascinated me and I now have hundreds of pictures to show for it. But never fear, they’re not all going here – but I will share some of them (in no particular order) to represent the various categories I identified, namely: <o:p></o:p></span></div>
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<div class="MsoListParagraphCxSpFirst" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">Simple Elegance<o:p></o:p></span></div>
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<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">To the Point<o:p></o:p></span></div>
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<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">Lost in translation<o:p></o:p></span></div>
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<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">Vague<o:p></o:p></span></div>
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<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">Deceptive <o:p></o:p></span></div>
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<!--[if !supportLists]--><span lang="EN-GB" style="font-family: Symbol; mso-ansi-language: EN-GB; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";"> </span></span></span><!--[endif]--><span lang="EN-GB">Just weird. <span> </span><span> </span><o:p></o:p></span></div>
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</style><span lang="EN-GB" style="font-family: Calibri; font-size: 12pt;">I’ll leave you to figure out which goes in what category ……. </span><br />
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<span lang="EN-GB" style="font-family: Calibri; font-size: 12pt;"><br /></span>Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com2tag:blogger.com,1999:blog-1808856288506299425.post-91721449445186189492018-12-16T23:11:00.001+00:002018-12-16T23:11:28.340+00:00Siemens is Serious About Serial Production with AM — Materials Solutions is Just One Case in Point<div class="MsoNormal" style="font-family: "Times New Roman"; margin: 0in 0in 0.0001pt;">
<span style="font-family: Calibri;">Throughout 2018 reports (and opinions) about additive manufacturing (AM) processes evolving into true production-ready technologies have escalated significantly. As I <a href="http://blog.rp-editorialservices.co.uk/2018/11/an-overview-from-formnext-2018.html" style="color: #954f72;">reported post Formnext</a>a few weeks back, many AM OEMs and ecosystem partners are now promoting their equipment and technologies as production capable. Supporting this trend is an increasing number of visible applications, with plenty of evidence to suggest significantly higher number of this type of application still in stealth mode. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">As fast as this narrative has intensified this year, I suspect we have barely scratched the surface and this trend is only going to increase into 2019 and beyond. It was perhaps fitting then, for Materials Solutions to host the grand opening of its new dedicated AM factory in Worcester this past week, witnessed by a host of VIPs and clients. The following day, Materials Solutions, a Siemens company, following the latter’s acquisition of the former in 2016, welcomed a press contingent to the site to tour the new facility and get a briefing on the direction and vision of the company — all centred around production applications of AM. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">As 2018 closes out and the new year dawns it was an apposite visual manifestation of the production evolution with AM. The <a href="http://blog.rp-editorialservices.co.uk/2017/11/inside-siemens-energy-power-am-facility.html" style="color: #954f72;">last time I visited a Siemens AM facility</a>, in Finspang (Sweden) last year, I made no secret of the fact that I was impressed with the company, its’ realistic approach to AM for production, and the specific application it revealed– the critical burner component for its gas turbines. At that time, while there was reference to the acquisition and collaboration with Materials Solutions, but no clear evidence of alignment. A year later and that has all changed – indeed, for me it was the one of the main take-aways from the visit. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">The alignment of Siemens as a leading and experienced user of metal AM processes, as well as a service provider working in collaboration with OEMs and their supply chains was crystal clear. Across three divisions based out of the Sweden, Germany and the UK, Siemens’ approach is realistic, holistic and unified. <o:p></o:p></span></div>
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<i><span style="font-family: Calibri;">Unified<o:p></o:p></span></i></div>
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<span style="font-family: Calibri;">Believe it or not, for such a large company, this is rare. I’ve lost count of the number of times I have been speaking with people from large OEMs who seem oblivious to the AM capabilities within a different division of the same organization, particularly if it’s in a different geographic region. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">From Thursday’s press briefing and conversations with division leaders, namely Markus Seibold (VP AM Siemens Power and Gas, Germany), Vladimir Navrotsky (CTO Siemens Power Generation, Sweden) and Phil Hatherley (General Manager of Materials Solutions, UK) I was left with the distinct impression that Siemens continues to expand and deliver its vision for metal AM through application development and production applications with a strategic roadmap for implementation. In particular, Navrotsky’s understanding of and passion for the capabilities of metal AM are a key driver, I suspect. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">The new Materials Solutions digital factory is a major milestone on that roadmap. Material Solutions itself has an almost 10-year history, dating back to 2009 when the company was founded by Carl Brancher, with the aim of solving complex issues with metal AM. In the early days, the focus was very much on application development, qualification and proving the selective laser melting (SLM) process within manufacturing environments. The new factory continues to build on this heritage with a marked paradigm shift towards serial production, according to the three division leaders who were all very much on the same page. Of course, this was a press event, and this narrative was likely coordinated and planned, but beyond the rhetoric there is a great deal of visible action — not to mention the results coming out of Siemens. And once again, what can be seen, is just the tip of the iceberg. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">Realistic <o:p></o:p></span></div>
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<span style="font-family: Calibri;">Listening to Markus, Phil and Vladimir during the sit-down session, another key take-away was the focus on serial production. In Sweden, lead by Vladimir, they’re already doing it with cost savings and added value. Phil is committed to bringing these same advantages to Materials Solutions’ partners and clients. Again, it did not come across as rhetoric, and it was interesting to hear Phil define serial production in terms of “certified parts” and the ability to produce any volume of certified parts repeatably and reliably, with every stage of the process (design, build, material, traceability, qualification and post processing) dialled in. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">In terms of applications, there is a keen understanding at Materials Solutions that identifying the right applications to maximize the time and cost efficiencies of AM is vital to successful production applications. To highlight this point, during the tour, Phil showed the press delegation a highly complex part that one would assume would be a great fit for AM. However, due to its size (it was big) it too 39 DAYS to build. The EOS machine it was built on handled it without issue, the part was proven and qualified, but the time and cost of a 39-day build was just not acceptable. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">Holistic <o:p></o:p></span></div>
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<span style="font-family: Calibri;">While the focus of the large new Materials Solutions factory was certainly the AM capabilities (currently 19 metal systems, with the capacity for 50 in total), the set-up went to illustrate an end-to-end digital process, with increasing levels of automation being built in too. The facility also offers design and scanning capabilities, process simulation through new software development from Siemens other key division, qualification services, build, inspection, certification and post-processing. Moreover, there was no hiding from the fact that growth and evolution is still ongoing, particularly on the automation side. Materials Solutions is working with Solukon on more automated post-processing of AM parts. But, as Phil delightedly pointed out, “sometimes we just use one of these” <holding hammer="" up="">. <o:p></o:p></holding></span></div>
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<span style="font-family: Calibri;">The other project underway, involves a mezzanine level of the factory, which is currently not being used. However, the plan is to integrate an automated material handling system, using LPW’s huge material hoppers, which will automatically feed the machines on the factory floor, and negate manual filling of the machines. <o:p></o:p></span></div>
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<span style="font-family: Calibri;">Siemens really is serious about AM, moreover it is a company leading by example with application development, collaboration and supply chain awareness. Sharing expertise through Materials Solutions and further driving the vision for a digital factory enabled by AM. </span><span style="font-family: Calibri;"><o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com1tag:blogger.com,1999:blog-1808856288506299425.post-10754120998927670752018-11-19T18:08:00.000+00:002018-11-20T09:38:18.333+00:00An Overview from Formnext 2018 <div class="MsoNormal" style="font-family: Calibri; margin: 0in 0in 0.0001pt;">
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<b>Progress and Growth <o:p></o:p></b></div>
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The annual gathering of the global additive manufacturing (AM) and 3D printing sector took place in Frankfurt last week, for Formnext, which is now, indisputably, the de-facto event on the calendar. <o:p></o:p></div>
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The physical size of the show – should visible proof be required — was testament to the expansion and growth of the AM and 3D printing sector. More than 600 exhibitors congregated within Halls 3 and 3.1 of the Frankfurt Messe, with some prominent AM companies hosting stands that were comparable in size to small mansions. Moreover, I understand that the floor space for the 2018 edition of Formnext was sold out over 10 weeks before the start of the show, with a waiting list of more than 20 companies looking to fill any late cancellations, most were left disappointed and attended the show as visitors. This goes some way to explain the move that Formnext will be making next year — a shuttle ride away, as in the Euromold days of yore — to halls 11 and 12. I have mixed feelings about this as I will be sorry to lose the natural light of Hall 3/3.1 as well as the identity that Formnext has established in these halls. On the flipside, however, I will not miss the logistical inelegance of navigating three sets of elevators between meetings or press conferences, often at speed and madly tweeting or messaging my next appointment to apologize for being late. The health and safety issues are not inconsiderable and thus remaining on the ground floor throughout the show will be welcomed. <o:p></o:p></div>
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Visitor numbers were up too, to almost 27,000 and the busy aisles and stands, not to mention literally bumping into people at a frequent rate, attested to the increasing interest in this technology set for designers, engineers and manufacturers identifying solutions for their industrial applications. </div>
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<b>Some Highlights <o:p></o:p></b></div>
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Most of these are based within the context of a continued evolution of progress — through hardware development / extended features, increasing numbers of dedicated materials and a definite thrust with AM software development. Overall, the theme that came through is one of developing and offering holistic AM solutions. Countless numbers of conversations at Formnext, both on and off the record, pointed to this. Notable this year, was that there were very few announcements of anything really new in the here and now (although there is plenty new in the pipeline – see later in this post). <o:p></o:p></div>
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Renishaw has things coming, that were not ready for this show, but they will probably emerge early in the new year. The imposing Renishaw stand was a great demonstrator of how far this engineering company has come in making AM more reliable, more productive and just better — by joining the dots and getting involved in application development. A stand out example here is the collaboration with Betatype on the production of higher volumes of parts through intelligent and powerful software. <o:p></o:p></div>
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BigRep unveiled two new large scale industrial machines (the Pro and Edge 3D systems) that extend the capabilities of its portfolio courtesy of them being compatible with high performance materials and featuring the company’s innovative metering extruder technology (MET) which reportedly permits higher print speeds along with increased precision and quality parts. <o:p></o:p></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhQTzgUxxhSctqGe9VPpEylBWzNP6CXT9K99fFMQSJNLTRaYn5P-_ClwMGEOcUAGd7qYw58tcgQl1EOhPt0YzGhluhSYCwasutKFrLGlWpMWITlqR7aSQM4optOMt60W7e5tm4LAuAsVDE/s1600/IMG_4200.JPG" imageanchor="1" style="clear: right; float: right; margin-bottom: 1em; margin-left: 1em;"><img border="0" height="400" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhQTzgUxxhSctqGe9VPpEylBWzNP6CXT9K99fFMQSJNLTRaYn5P-_ClwMGEOcUAGd7qYw58tcgQl1EOhPt0YzGhluhSYCwasutKFrLGlWpMWITlqR7aSQM4optOMt60W7e5tm4LAuAsVDE/s400/IMG_4200.JPG" width="300" /></a>High resolution, full colour 3D printers also made a resurgence at Formnext this year, with two notable developments; one from Japanese company Mimaki, with its binder jetting system: the 3DUJ-553 (ultra jetting, with build size of 500 x 500 x 300 mm). The system was launched last year but is now commercially available with more than 1 million colour options. Mimaki’s strong credentials in the 2D printing sector with advanced technology and processes have served it well, and it has to be said, the output from the machine is impressive, if creepy at times. </div>
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RIZE also showcased its new full colour system based on its augmented deposition process. The XRIZE 3D printer is the planned progression from the RIZEOne 3D printer and introduces the same fast and precise build capabilities with minimal post-processing for functional prototypes, tools and end use products with the option to select from a colour palette of more than 800k colours (CMYK). In a nice twist, the company was offering a free RIZEOne 3D printer to anyone purchasing an XRIZE, which will be shipping in the next few months. The deal is still live, but not for much longer and was a new one on me. <o:p></o:p></div>
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As I mentioned in <a href="http://blog.rp-editorialservices.co.uk/2018/11/additive-manufacturing-for-real.html" style="color: #954f72;"><span style="color: windowtext;">my previous post</span></a>, the dominant narrative across every aisle I traversed (numerous times) at Formnext was about production – whether that was 'real', serial or increased. <o:p></o:p></div>
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One company doing this to its own tune, and admirably so, is Carbon. The company offers a sophisticated AM solution for production with polymers using its Digital Light Synthesis process and intelligently joins the dots with an emphasis on software and, most pertinently, materials to make it perform. Moreover, the company is keeping its promises in lowering operating costs for production applications. Just ahead of Formnext, Carbon announced it was slashing the cost of bulk volume orders of its most widely used resins, from $150 down to $50 per litre. Phil DeSimone, co-founder of Carbon with his father, wasn’t at the show but messaged me when I posted a picture of the many pairs of Adidas FutureCraft trainers on their stand (still tickles me, but there were no pink ones!). Phil told me: “Since Carbon first installed a 3D printer in 2016 we have gone from $300 to $150 [and now] to $50 based on the back of large scale production applications like Adidas; and based on the fact that our printers are being used and used a lot (97.5% of our install base prints every month). We firmly believe in providing this savings back to our customer base in order to drive digital manufacturing further and to blur the lines for when one needs injection molding. Our competitors have been in business for 30 years and over that time no one has been able to drive down costs of materials (roughly remaining the same price over that time frame) because no one has been able to get to production at scale.”<o:p></o:p></div>
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I’ve quoted this at length because I agree with his assessment. Material costs are a vital part of the business equation of AM for serial and higher volume production applications. Until a similar path emerges on the metal side of the industry that contributes to significantly reduced cost-per-part, wider adoption and growth will remain slow. It won’t stop, by any means, but I’ve lost count of the number of times I’ve heard someone say “cost-per-part” is the ONLY thing that matters for production. It’s not actually the “only” thing, but it’s probably top. <o:p></o:p></div>
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I also attended meetings and/or press conferences for a whole host of other leading AM companies and without fail the emphasis was on growth, expansion and progress. <o:p></o:p></div>
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XJet, just the week before Formnext had a breakthrough with supports for its metal process as well as expanding its ceramics business and company headquarters. Dror Danai was his effervescent self as he informed a packed press conference of the latest developments, including a show and tell to demonstrate the safe means of support removal they have achieved. His hospitality, along with the rest of this smart team at the stand party later that evening, was equally engaging. This was conducted in collaboration with contract manufacturer Oerlikon, who last year invested in the first Xjet ceramic system and continues to grow its AM channel business with full integration of AM systems into its wide ranging capabilities. A conversation I had with Dan Johns of Oerlikon more than a year ago now, continues to ring true in terms of how important it is to get the integration of AM right. This company is a beacon in that regard, I believe. <o:p></o:p></div>
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Desktop Metal remains bullish about its metal production system, citing installations with partners in 2019 and positive responses from partner application development projects. Progress at Voxeljet, 3D Systems, and SLM Solutions was evident through collaborations and significant application development. VJ, CEO at 3D Systems could not overstate the importance of partnerships to drive applications, even while introducing system portfolio extensions. At SLM Solutions, the traditional vast stand was an eye-catcher, but I can’t quite put my finger on what’s going on there. I do know a lot of people have left or are leaving. The rumour mill is rife with theories and opinions, which I am not prepared to repeat or comment on. But from my own experience of the the press conference, I will say that the company does seem to have lost its way a little. There was the familiar narrative, of production and growth, but it was literally read from a script. <o:p></o:p></div>
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OR Laser has taken a different route to secure growth with its respective metal AM developments. The company, now under the umbrella of Coherent Inc, continues to drive its accessible AM portfolio of metal systems and showcased the latest developments for reactive materials as well as mobile flexible units. Talking with Uri Resnik about the transition was both enlightening and encouraging. <o:p></o:p></div>
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Catching up with Neil Siddons and Sean Wootton at GE is always a pleasure, those two just make me smile, without fail and we made plans for some deeper insights away from Formnext. But even getting down to the serious, albeit brief, discussions at the show the dominant theme from GE is currently about consolidation — “making what we have even better,” as Neil put it, and this is being driven by customers and partners. <o:p></o:p></div>
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AddUp is another company that is very quietly and industrially going about its business. Of course, this strength and belief comes from the insider knowledge – proven, high volume application of metal AM for Michelin, which was the very foundation of the company. The growth here, from the company’s launch just a couple of years ago is telling, including the acquisition of BeAM. <o:p></o:p></div>
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It’s probably getting a bit boring now, but HP’s Formnext narrative was similarly all about new partnerships, growth and progress. The “new” metal system remains years from being commercially available, even while it teased with some metal parts. Lots of new applications with MJF were on show – for prototyping, tooling and manufacturing (as opposed to production) applications. <o:p></o:p></div>
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So even while the messaging is bordering on repetitive and boring, what this goes to show, I believe, is that there is a real consolidation taking place across the industry — of technology, processes and adoption. And even while there are a growing number of new and joining players, the technology is becoming increasing “normal” and embedded across industry sectors. <o:p></o:p></div>
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<b>Software Development <o:p></o:p></b></div>
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Another stand out theme from the show was the progress around software development specifically for AM. <o:p></o:p></div>
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Simulation software definitely dominated here, but there are other software disciplines that are also being recognized and developed at pace, albeit by fewer players. I mentioned the increase in visibility of AM-specific simulation software after the TCT show in September, when <span style="background-color: white; background-position: initial initial; background-repeat: initial initial;">Materialise, ANSYS, Autodesk through its Netfabb brand and GE were all promoting significant developments with this genre of software. At Formnext these companies were all talking it up, joined, notably by </span>Siemens and ESI. <o:p></o:p></div>
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Siemens’ main driver at its Formnext press conference was the launch of its simulation software. Not at all surprising, and the software capabilities have been driven by the company’s own internal and prolific application development with metal AM. Not surprisingly it came over as an extremely robust and intelligent solution for improving workflow and reducing failed builds. There was also news of the new AM manufacturing centre opening in December in the UK. However, the nugget of news that really caught my eye from Siemens was in the form of its financial services offering. Siemens has identified investment and financing as a barrier to adoption of AM and is proposing financing solutions and extended payment terms through colloaboration with OEMs in the AM sector. Don’t get me wrong, this is one small step on a very long (probably painful) journey, but it is to be applauded and more financial institutions and OEMs need to be looking at initiatives like this. <o:p></o:p></div>
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My first appointment of the entire show was with start-up co-founder Lee-Bath Nelson of LEO Lane. I’d done a bit of background checking to have my ducks in a row when sitting down with Lee, I’ll confess, I was a tad intimidated to learn that she had been a VC for a large part of her career, but I was also intrigued to understand more about this patented software development for AM workflow process control for serial production applications. As it turned out this was one of the most insightful and delightful interviews of the week, followed up by an in-depth conversation later that evening at the Women In 3D Printing gathering, post-show hours, and with a glass of wine in hand. </div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEieqMF4yvxG_gwRNq7BsjB2J8krf4qyNzz8fyz1Sd0k3K2w16HmM7Q1QXfcxFUhrkMmi28-K0wmxT_STBo4nxSss1JDHrMdU9GIiImJvA8mMFOp8DWy3yOtxDQ6irxxjTh3XZPfQVB6paM/s1600/IMG_4156.JPG" imageanchor="1"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEieqMF4yvxG_gwRNq7BsjB2J8krf4qyNzz8fyz1Sd0k3K2w16HmM7Q1QXfcxFUhrkMmi28-K0wmxT_STBo4nxSss1JDHrMdU9GIiImJvA8mMFOp8DWy3yOtxDQ6irxxjTh3XZPfQVB6paM/s640/IMG_4156.JPG" width="640" /></a></div>
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Lee is highly intelligent, extremely knowledgeable when it comes to AM (having invested in 3D printing companies over the years, including but not limited to Objet) and, best of all, really open and easy to talk to. The proposition LEO Lane offers is a workflow system that can be easily incorporated into existing production workflows, but specifically builds in IP protection and consistency enforcement through automated parameter and settings analysis for AM processes, as well as archive a digital inventory and track everything. Lee summed it up as “software-as-a-service, that allows management to sleep at night AND save money.” She was also effusive about “playing nice with others,” supporting this statement by telling me about certified partnerships with SAP and Materialise. There are others, but none that can yet be discussed in the public domain. Any company looking to integrate AM for production, should not overlook this development — particularly if peace of mind is an important factor. <o:p></o:p></div>
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<b>Looking Ahead: New Products & Processes on the Horizon (Not Commercially Available)<o:p></o:p></b></div>
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When I said above that there was nothing really new at Formnext this year, that was not to say that there are not new and interesting things in development. Some of these were introduced or revealed in more detail at the show last week — but it is really important to make a distinction here between what is new and commercially available to the market now, and what is “potentially” on the way to market. I’ve been around the block enough times now to understand that exciting new processes, with genuine potential to disrupt the status quo don’t always scale up and make it to market, and even when they do, it invariably takes longer than originally planned and/or stated. <o:p></o:p></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEizHgKnOteAvsnDV_HjGdE9uxzvJn0NtJAF80eaGvrxIGCVP2_6QhcglXCZVOiTFqOYL-t0pKY26gsOBrJp85boxBVifMWJz8fxOV22yA-CpFViJDqDthP67RzJal9EmwVG7QmJkgeskIw/s1600/IMG_4207.JPG" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEizHgKnOteAvsnDV_HjGdE9uxzvJn0NtJAF80eaGvrxIGCVP2_6QhcglXCZVOiTFqOYL-t0pKY26gsOBrJp85boxBVifMWJz8fxOV22yA-CpFViJDqDthP67RzJal9EmwVG7QmJkgeskIw/s640/IMG_4207.JPG" width="640" /></a></div>
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Stratasys teased the introduction of its new, metal AM process earlier in the year. Details were sparse, to say the least, but at Formnext the company drew back the curtain a little further on the details. Layered Powder Metallurgy, or LPM, was described by Andy Middleton, Stratasys’ EVP as “unlike any other metal AM process to date and offering very competitive economics.” And as more of the details were revealed at the company’s press conference, I would concur with the former and am keeping an open mind on the latter. LPM is a metal powder bed process, but unlike powder bed fusion (PBF) or binder jetting, it uses compression and a “secret sauce” jetting material around the outside of the metal part. No other material other than the metal powder makes up the part composition. Parts are reportedly 99.9% dense but do require subsequent sintering. Moreover, the company is only releasing the process with Aluminium material to begin with, a strategic decision based on customer demands and a current pain point across the industry. This, again, according to Mr Middleton. But other materials are destined to follow. Still very much in development, Stratasys reported that Beta LPM systems will be installed in 2019, with commercial availability remaining a question mark. <o:p></o:p></div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhhWwfCNAm5WrFjeH7GtkMHScvDS0j2BmIYdQcDUH2rMQItxLvVfZgqOWce04_ncfHdJC45HEt0tJ2gfCgnd4ef4JjHMEJPGvoOBoJa5dOgy-g9iDe4UKKHhwziWnO3rUwEjsjJURVhu90/s1600/IMG_4137.JPG" imageanchor="1" style="clear: left; float: left; margin-bottom: 1em; margin-right: 1em;"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEhhWwfCNAm5WrFjeH7GtkMHScvDS0j2BmIYdQcDUH2rMQItxLvVfZgqOWce04_ncfHdJC45HEt0tJ2gfCgnd4ef4JjHMEJPGvoOBoJa5dOgy-g9iDe4UKKHhwziWnO3rUwEjsjJURVhu90/s320/IMG_4137.JPG" width="240" /></a>Another company that generated a great deal of interest with a new ‘in development’ additive manufacturing process was EOS. When it comes to robust reputation and market penetration, EOS is right up there with its polymer and metal industrial laser sintering / melting systems. So it is right to take the introduction of the LaserProFusion system seriously. This system is all about reaching the potential of serial production with AM through increased productivity and automation, through the increased use of lasers (up to a million, the company quoted) which results, with some clever number crunching, in producing production polymer parts in high volumes that compare with injection moulding. Each part (as shown in the picture) is reportedly produced in 7 seconds. (100 parts per build, in 700 seconds = 7 seconds per part [I think!]). However, this system is [at least] two years from commercial availability, according to EOS. I added the ‘at least’ because one assumes this is 'if' all goes according to plan. With such hardware developments, it rarely does. <o:p></o:p></div>
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Other interesting developments, some way off commercialization, could also be found at Formnext from Aurora Labs (Australia) for <span style="color: #954f72;"><a href="https://www.fabbaloo.com/blog/2018/11/15/aurora-labs-reveals-secret-to-3d-printing-1000kg-per-day" style="color: #954f72;">large components produced in metal alloys</a> </span>on the fly, the Fraunhofer Institute with its innovative <a href="https://www.fabbaloo.com/blog/2018/11/17/the-future-of-3d-printing-twocure" style="color: #954f72;"><span style="color: windowtext;">TwoCure process</span></a>, V Shaper with its 5D printing proposition (based on 5 axis machining), LSS and <a href="https://aerosint.com/home/about/" style="color: #954f72;"><span style="color: windowtext;">Aerosint</span></a>.<o:p></o:p></div>
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One issue I do believe needs to be raised here is that while I do love discovering and reporting on these new technology developments — they are amazing with some very driven people working on them with passion and belief — these breakthroughs can be misleading for uninitiated and/or new visitors to a vast event like this. You would hope that common sense would prevail, but in today’s world that is not something that can be taken for granted, so it is important to clearly distinguish between what is possible now and how long potential users may have to wait for a solution that is in development that may work for them. Sometimes even seasoned professionals (industrial and press) struggle with this. Moreover, there are marketing people that (sometimes intentionally) blur the lines, which is unhelpful. <o:p></o:p></div>
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<b>In Conclusion<o:p></o:p></b></div>
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Full disclaimer, despite the inevitable wordy and unwieldy nature of this post, I barely made a dent in what was on show at Formnext during my two and half days. I should have gone for the full four days! <o:p></o:p></div>
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Main point here, though, for visitors and non-visitors alike, read overviews like this — find the nuggets that may be interesting for your work. Then follow up, talk to other people, create internal and external networks, collaborate. And keep pushing the industry on through new and improved applications, whether for prototyping, tooling, manufacturing or production. That’s the real value in Formnext for the AM and 3D printing sector, and it comes after the boot pounding. <o:p></o:p></div>
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The other best bit is the people. I met up with so many lovely people, new friends and old. Thank you one and all. You’ve all given me lots to think about. <o:p></o:p></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-46935691518361894062018-11-16T17:45:00.001+00:002018-11-19T08:45:42.613+00:00Additive Manufacturing for “Real” Production: Where are we?<div class="MsoNormal" style="font-family: Calibri; margin: 0in 0in 0.0001pt;">
<b><i>Here’s my take following Formnext 2018 and a year of evolving insight ...</i></b></div>
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<span lang="EN-GB">There was one word that was used more than any other at this year’s edition of Formnext in Frankfurt, which took place this week. You guessed it: PRODUCTION. It was invariably accompanied by other words, usually “serial” or “high-volume” — all within the context of additive manufacturing (AM) processes. This is, and has been for a while, the ultimate application goal with AM. Indeed, now more than ever, it appears to be within reach, with some evidence, and plenty of hearsay, to suggest it is happening right now. <o:p></o:p></span></div>
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For context, and following the changes of the industry as I see them, I am now differentiating between manufacturing and serial production applications of AM, as well as the well-established prototyping and increasing tooling applications.Specifically, I find myself categorizing applications as follows:<i><o:p></o:p></i></div>
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<i>Product Development / Prototyping:</i>using AM/3DP processes for developing new products – to prove concepts, improve design integrity through fast iterations and determine form, fit and function. Material selection and identification can also be included here – prototyping in the end use material, or close. <o:p></o:p></div>
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<i>Tooling:</i>Using AM/3DP processes to produce rapid tooling and/or investment casting parts to speed up the production process for small to medium volume parts and to overcome many of the limitations of traditional tooling methodologies including but not limited to very long lead times and extortionate costs. <o:p></o:p></div>
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<i>Manufacturing:</i>using AM/3DP for single use / very low volume products and parts. Examples from this category can be found right throughout the supply chain – from large OEMs down to individual “cottage industry” type companies. It also includes using AM for general and customized jigs and fixtures etc. <o:p></o:p></div>
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<i>Production</i>– medium to high volumes (serial), high quality (to regulatory standards) repeatable production of products / parts. <o:p></o:p></div>
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<span lang="EN-GB">I know this is far from perfect, most notably how manufacturing and production can be used interchangeably and there is the potential for confusion here, but when offered with context and perspective, this is the best I’ve come up with, so far, at least. [Feel free to let me know any thoughts on this ….] <o:p></o:p></span></div>
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<span lang="EN-GB">Anyway, back to Formnext and the opinions that framed the conversations around production during the course of the week were many and varied — even vastly contrasting in some cases. <o:p></o:p></span></div>
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<span lang="EN-GB">For instance, one conversation was beyond bullish, and included the statement: “Serial production with AM is proliferating, everyone is doing it.” I raised a brow, and challenged that with my own thoughts that it is growing, but most serial production applications of AM are not visible; but it is far from “everyone.” <o:p></o:p></span></div>
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<span lang="EN-GB">Another conversation, was the converse, including the proposition that: “’REAL’ production with AM will take decades.” Guess what? I raised a brow, and challenged that with my own thoughts that it is growing, but most serial production applications of AM are not visible yet; but there is real progress, with evidence and I cited the usual. <o:p></o:p></span></div>
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<span lang="EN-GB">It was weird to find myself using virtually the same argument to counter two such contrary points of view. I have no idea if I left a lasting impression or tempered either of these views in any way, but you never know. To be fair, however, the majority of conversations were more in line with my position of growth and expansion around application development as well as AM being integrated into real production workflows at increasing volumes, albeit most still not in the public domain. The general consensus I picked up on this week is that serial production applications with AM processes offer the biggest opportunities for the growth of the sector. <o:p></o:p></span></div>
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As you would absolutely expect, the AM Original Equipment Manufacturers (OEMs) are ‘bigging’ up the production narrative. The OEMs offering metal were leading the way, but there was also plenty of the same from the polymers side as well, notably Carbon, HP, Stratasys and 3D Systems. The latter currently offers both metal and polymer AM solutions while Stratasys and HP will, at some point in the next couple of years (maybe longer), also commercialize their metal systems that are currently in development to complement their industrial polymer AM solutions. <o:p></o:p></div>
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The real / serial production narrative was everywhere in various forms, including but not limited to “increased productivity”, “increased / improved production workflows” and so on. So, while I do, generally, agree that this is the direction the industry is heading in terms of growth; it does not and should not in any way take away from the prolific and still proliferating prototyping, tooling and manufacturing applications with additive processes (as defined above). They are here to stay and will continue. The fact that this different narrative is generally understated — because it is now the norm for most companies that develop new products — is actually a good thing in many ways, but I am not convinced it should be quite so understated at an event like Formnext. <o:p></o:p></div>
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The standard, well-documented production applications of AM are still highly visible and being cited as the “proof” cases. You know the ones – the GE LEAP engine bracket (metal) and the Carbon / Adidas FutureCraft shoes (polymers). It is hard to keep the frustrated tone at bay here, but this is where we are for one good reason — these are pretty much the only applications that have approval for publication and to be out in the public domain. Although, on that, there is another, albeit under-used example, that I was beautifully reminded of this week, by Lee-Bath Nelson, co-founder of LEO Lane. And that is Michelin. I can’t put it any better than Lee, so I am going to quote her: “Michelin opened the kimono on their use of metal AM production. They’re producing a million metal AM parts per year, which is incredible.” <o:p></o:p></div>
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Michelin, however, had the means and the wherewithal to develop their own systems to achieve their goals. This was not an off-the-shelf solution, and there are not many other companies across the world with the financial standing to do this, or subsequently invest in a new company / partner to commercialize the resulting system (AddUp, which has now also acquired BeAM). <o:p></o:p></div>
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But here is the rub, while these are the stories that continue to be told, there are actually many others that the OEMs can’t talk about in the public domain. It’s long been the case as far as ‘case studies’ are concerned, but this week I specifically asked OEMs about the “invisible applications” in generic terms – most, if not all agreed that compared with what they can talk about, there was >80% production applications, many serial production, not visible. A large majority also agreed that it was highly frustrating, particularly for the industry as a whole. <o:p></o:p></div>
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Their inability to talk, invariably comes from their customers’ fears of losing a competitive advantage - probably rightly - if frustratingly, so. I’ve been clued in on a couple on trust, most wouldn’t go beyond talking about this generically. However, for me this does, up to a point, justify the increasing narrative and rhetoric around AM for production. There are many more happening than can be seen and the OEMs are scaling up to generate more based on what they already know but can’t say. <o:p></o:p></div>
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Of course, there are still challenges across the entire production workflow – some specific to AM capabilities and some to do with integration. It is important to remember that not all AM processes (still, currently seven categories) have the capabilities to meet the requirements of serial production applications. And, even for the AM processes that can, they are rarely, if ever, going to provide a standalone solution, so integration into existing workflows can be a real bottleneck that has to be overcome. Costs also remain a major barrier to adoption — both capital and per-part. To date the production applications that are out / emerging utilize the capabilities of AM to justify the costs through added value that overcomes the cost either over the lifetime of the product / part (eg GE / Michelin) or through higher volumes (eg Carbon & Adidas). </div>
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However, until costs come down, which I believe they will, wider adoption throughout the supply chain is unlikely to increase dramatically. Financing, too, can be brought in here, but I saw one chink of light on this issue, this week – from Siemens, believe it or not. Another barrier that remains is build speeds - EOS might have an alternative and interesting answer to this with its introduction of polymer LaserProFusion process this week, but it’s not an imminent solution for the market. On the metal side, GE and Betatype and others are working on solutions for speed. Other limitations are being overcome before our very eyes too, issues such as simulation, qualification and verification are key here. <o:p></o:p></div>
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As ever – the reality of AM for production is a conundrum of positive progress and frustrating reservation. However, I believe the evolution is happening out there, right now.<o:p></o:p></div>
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This issue was so dominant at Formnext, I have chosen to write this post separately from the general overview of the show, which will include specific news, highlights and other themes touched on here. It will follow soon, and include more details on the companies, products and people I have referenced in this post, such as LEO Lane, LaserProFusion, GE, Siemens, Carbon etc. <o:p></o:p></div>
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com2tag:blogger.com,1999:blog-1808856288506299425.post-59576024612920444512018-10-02T10:32:00.001+01:002018-10-02T10:32:11.005+01:00An Overview of TCT 2018 - Some highlights & some thoughts <div class="MsoNormal" style="font-family: Calibri; margin: 0in 0in 0.0001pt;">
<span lang="EN-GB">After a “big show” hiatus for me personally, I jumped back in last week and headed to the TCT Show 2018. TCT is by far the largest gathering of Additive Manufacturing (AM) and 3D printing companies and people in the UK. It has continued to grow in both size and stature since its first edition, at which I was present, in 1996. By virtue of its longevity and reputation it remains one of the must-attend events on the AM/3DP calendar for many companies in the industry. The fact that it is on my own “turf” and doesn’t involve a flight is only one reason I love going to TCT, another is my personal history with the event and I still get that rush of adrenalin ahead of the doors opening, but I think that’s down to muscle memory. Now, almost a decade after being directly involved in the organisation I still get a fleeting feeling of panic that something might go wrong or someone won’t show up. Nostalgia, maybe? Weird, definitely! No further comments required. <o:p></o:p></span></div>
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<span lang="EN-GB">Now running over three days, even without the tri-annual Interplas show running alongside, the continued growth of the additive manufacturing and 3D printing industry was reflected on the show floor in terms of the number of exhibitors (250+) some with dedicated stands other sharing, or represented by distributors. There were many highlights to be seen, some key announcements and plenty of information to be gleaned from exhibitors and attendees alike. But, there were also discernible negative vibes on certain AM issues, which do need to be addressed. I’m going to give it a go, later in this post, in as constructive a way as possible. <o:p></o:p></span></div>
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<span lang="EN-GB">Most of the big AM companies were on the show floor, with some notable exceptions. No Carbon or HP stands, as there have been in previous years. HP was represented by a distributor (Europac), as was Desktop Metal (Laser Lines), XJet (Carfulan Group) and Mcor (Creat3d). In addition, there was an absence of larger AM machine platforms — both metal and polymer. After a huge showing at IMTS for the AM sector and Formnext just six weeks away, my own opinion, shared by numerous other people I spoke with was that this has a direct effect on the largely regional (in terms of visitors) TCT show. But that is not to misrepresent the value, scale or importance of the TCT Show — it is more representative of a shift in emphasis, a crowded Q3/4 calendar and TCT’s own expansion of global events. In addition to its events across multiple continents, the Rapid News organisation announced a further event for 2019 in Shenzen. <o:p></o:p></span></div>
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<span lang="EN-GB">Another result of TCT 2018 coming so quick after IMTS and ahead of Formnext was a lack of key product launches or announcements, although there were some around incremental developments and new partnerships. It made for an environment that was more about networking, information sourcing and updates — one of the TCT Show’s great strengths. <o:p></o:p></span></div>
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<span lang="EN-GB">TCT Highlights<o:p></o:p></span></div>
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<span lang="EN-GB">For me, the key highlights from TCT came from new application developments with AM. The most mind blowing of these could be found on the Added Scientific stand. For anyone not familiar with the organisation, Added Scientific is a consultancy firm with a team of AM experts (Phill Dickens, Richard Hague, Chris Tuck, Ian Ashcroft and Ricky Wildman among them) that bridges the gap between academic research and industrial companies looking to maximise the potential of AM. At TCT, the team, managed by Sophie Jones, were demonstrating for the first time how metal AM has been successfully applied to develop a UHV chamber for a quantum sensing rig in a joint partnership with the Universities of Nottingham and Sussex. Now, quantum physics is a discipline way above my comprehension levels, but in doing a bit of background research in an attempt to grapple with it, </span><a href="https://medium.com/@quantum_wa/quantum-sensing-f33643d098bb" style="color: #954f72;"><span lang="EN-GB">this recent article</span></a><span lang="EN-GB">from Medium, helpfully provided some insight into quantum sensing <i>“</i></span><i><span style="background-color: white; background-position: initial initial; background-repeat: initial initial; letter-spacing: -0.05pt;">also known as quantum metrology. As the name suggests, the goal of this trade is to exploit the peculiarities of the quantum world to build new and improved sensors and measuring devices.”</span></i><span style="background-color: white; background-position: initial initial; background-repeat: initial initial; font-family: Georgia; font-size: 16pt; letter-spacing: -0.05pt;"></span><span lang="EN-GB">It states it is an 11 minute read, but if you need to re-read certain bits, numerous times, as I did, it takes a tad longer! </span><span style="font-family: "Times New Roman";"><o:p></o:p></span></div>
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<span lang="EN-GB">It is an interesting digression, to be sure, but really the main point to understand is that the equipment used to construct a quantum sensing rig, in this case a UHV chamber, is extremely complex — in design and functionality. <o:p></o:p></span></div>
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<span lang="EN-GB">The image below shows the traditional design of such a chamber (top) while on the bottom is the new design, additively manufactured. The difference is stark — this goes way beyond what we typically understand by “redesign.” By combining systems engineering analysis with true ground-up design for AM (DfAM) and materials testing; the size, weight and power requirements for the equipment could all be reduced while improving the overall functionality. Talking with a number of team members about this application, I am not overstating things in terms of this being revolutionary for how AM can be realised for future quantum applications. This application has got some quantum physics scientists very excited, apparently. That made me smile, but maybe that’s just because it conjured images of the ‘Big Bang Theory’ lot. A cliché, I know! <o:p></o:p></span></div>
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<span lang="EN-GB">Another fascinating application of AM, this time with polymers, was to be found on the Europac stand. Achieved using HP’s MJF process this was another conversation that had me laughing out loud, as people kept it real. Jacob Turner from Bowman Additive Production took the time to explain the application to me. As the head of AM at Bowman, he was well placed to do just that, but also showed me what he called “a really good and a really bad example of AM!” Specifically, the roller train itself, which would have been largely impossible to produce any other way, with the degree of functionality achieved was the good one, you won’t be surprised to learn. While the display stand it was resting on, a solid right angle of material (think book end) had also been 3D printed for the show — pointlessly and at a ridiculous cost, according to Jacob! It was an excellent, if originally unintentional, demonstration of how AM is most effective with specific application development to realise improved functionality and reduced costs and/or added value. When it’s used just for the sake of it, it is pointless and expensive, and achieves very little. <o:p></o:p></span></div>
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<span lang="EN-GB">On the added value issue, one other application highlight is worth noting from the TCT show floor. This was to be found on the large Sodick stand. I got chatting to Paul Lodge, a Director of Cable First, a client of Sodick. He was there to talk to visitors about how his company has benefitted from implementing a Sodick hybrid metal platform to transform its work flow, notably for the production of mould tools. Paul was not backwards in talking to me about the difficulties in sourcing decent toolmakers. “We’ve got toolmakers on our suppliers list, and they’re very capable, but there’s not enough of them. We make a whole range of cables – from what you’d expect all the way through to the cables required for wind turbines at sea, and they’re ‘big’ cables that have to withstand harsh environments.” The tools required for this are complex and the lead times, even assuming a tool maker is available, is lengthy. “We want to make cables easier,” Paul intimated. “And that’s what AM does for us.” When I asked about the economics, I was slightly taken aback when Paul breezily commented, “oh, it’s not cheaper.” He was referring to the cost of the tools, but, when I asked him to explain, he went on: “it adds tremendous value to what we do, both in terms of getting the best possible tool, with an efficient design that minimises core cooling times. Indeed, he revelled in telling me, reducing the cooling cycle time by just 10 seconds per cycle equates to a saving of 1388 hours from a tool life of only 500,000 cycles. The overall added value, according to Paul, was a no brainer, so much so that while Cable First installed the Sodick OPM 250L for its own in-house tooling requirments, it is now offering a service. You kind of expect the OEMs to talk like this about AM (with the exception of the cost issues), but when a customer does it — so naturally, and enthusiastically — you know something good is happening. <o:p></o:p></span></div>
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<span lang="EN-GB">A standout product announcement that came from TCT was from Xaar, who announced a new print head for liquid photopolymers. In terms of Xaar’s previous engagement with 3D printing, this was a bit on an eyebrow raiser, actually. The company is taking 3D printing very seriously — it launched a separate 3DP division, headed up by Neil Hopkinson, last year, but has been working with 3D printing for more than 10 years. The focus then was very much on the high speed sintering process, developed by Hopkinson, and the inkjet head development for powder bed processes of this nature. This announcement though, indicates a new direction in developing specific, high performance inkjet heads for direct deposition of photopolymers. Talking with Angus Condie (Director of Integration and Applications) and Michael Seal (Business Development Manager) as well as Simon Kirk (Senior Product Manager) there has been a specific goal with this development called “High Laydown” to achieve better performance through expanded material properties with photopolymers, and a dedicated move towards manufacturing. According to the team, this print head enables high viscosity resins, at a higher rate of throughput (5-10x faster than existing photopolymer processes) that results in 80 micron layers and higher functionality and durability of parts. The new Xaar print head has been developed in collaboration with material supplier BASF, but no indication of the system platform, as yet, probably because there isn’t one. Xaar was open is saying this is not commercially available, they’re looking for an OEM partner to find a route to market. That was part of the reason they were at TCT. As UK networks go, it’s one of the best to find what you’re looking for. I’ll be very interested to see where this goes. <o:p></o:p></span></div>
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<span lang="EN-GB">New partnerships and collaborations were the order of the week, there was a host of them announced during the TCT show. Shapeways and Stratasys revealed their new partnership, based on Shapeways acquiring a J750 platform and now able to offer the full colour advantages that this system offers. Laser Lines, with a large presence on the show floor, had a space dedicated to its new partnership with Additive Industries, who also had a small stand of their own. Additive Industries is arguably leading the way in terms of offering a full “turnkey solution” for production with AM, according to Laser Lines’ account manager, Paul Tickle. Additive Industries has installed systems at Sauber and BMW, with one (undisclosed) recipient in the UK due to install one in Q1 of 2019. The most information I could get was “it’ll be near Bristol” which narrows it down some, but still leaves plenty of options for where it might be going. My money would be on Airbus or UWE — just a hunch, could well be wrong. At Laser Lines, the Additive Industries solution sits alongside the Desktop Metal and OR Laser metal AM offerings; as well as Laser Line’s long term offering of the full range of Stratasys systems. More recently the company has also been a distributor of Formlabs 3D printers.<o:p></o:p></span></div>
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<span lang="EN-GB">Other partnerships announced were from XJet, who has signed an agreement with Carfulan Group, who will be distributing XJet’s ceramic and metal systems based on the novel NanoParticle Jetting process; and US based Link3D who announced a new partnership with the Aachen Centre for AM to promote its AM workflow software across Europe. <o:p></o:p></span></div>
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<span lang="EN-GB">Across my time at TCT, I took some sparse opportunities to dip in and out of the conference sessions. A specific highlight was a research presentation given by Candice Majewski from the University of Sheffield. Her presentation highlighted a project that was exploring how to incorporate anti-bacterial properties into polymer laser sintered parts. To date, the project was showing encouraging results in terms of combining LS polymers with a silver based additive with known anti-bacterial properties. Candice was able to share that they were achieving good dispersion; with no discernible effects on the properties of the printed part or human side-effects; and repeatable positive results when the parts interact with bacteria. Important to stress this is still research, but exciting in terms of the possibilities and where this could be successfully applied in terms of applications and reducing the need for antibiotics, which, if their use is not reduced, by 2050 could see 10 million people per year dying from antibiotic resistance. Where AM can support the human condition — now or in the future — you will find me, and many others, cheering. But all kudos should go to those researchers, like Candice, that are actually laying the foundations. <o:p></o:p></span></div>
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<span lang="EN-GB">One other highlight to mention came to my attention as I sat sipping much-needed coffee on the first morning of the show, waiting for the doors to open. A gentleman asked to share the table I was sat at, and we got chatting — I know, shocker, right? Lykle Scherps had made the trip to TCT from Cyprus (he is originally from the Netherlands). His primary purpose for the trip was on behalf of his company, Zesty Technology, of which he was a founder, and its development of an innovative extruder for desktop 3D printers. The innovation comes largely from the reduced weight — a functional 26g, compared with the industry standard 300g, in combination with the ability to control the extruder remotely and a very simple loading mechanism. For any open source advocates, this is definitely worth a look, IMHO. Moreover, with more than 1000 units sold to date, and a second gen product in development, Lykle also set me up for the show pondering another interesting dichotomy – the uses of 3D printing / AM for prototyping and/or production. The Zeisty extruder is currently produced with outsourced AM, but Lykle is looking to install an in-house system to fulfil the company’s production requirements as well as provide a much needed high-end AM service in Cyprus. At the moment, two AM systems almost meet his needs — both the HP MJF process and EOS’s nylon SLS are contenders. However, according to Lykle, neither process offers everything he needs for his application, they both have pluses and minuses. And there, once again, is the age old story of this tech sector. There is no silver bullet – no matter what any marketing person tells you — even in 2018. <o:p></o:p></span></div>
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<span lang="EN-GB">Themes <o:p></o:p></span></div>
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<span lang="EN-GB">Production AM versus Manufacturing versus Prototyping & Product Development<o:p></o:p></span></div>
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<span lang="EN-GB">The discussion with Lykle immediately highlighted a theme that continuously raised its head across TCT — the product development versus production applications of AM. The event brought this divergence of the industry into sharper focus. Over the years it has ebbed and flowed, but once again it was very obvious in both exhibits and conversations over the course of the week. However, it is no longer just about huge metal platforms versus small desktop filament plastic extrusion machines. It is all much more nuanced than that. The metal and nylon powder bed fusion systems are, clearly, out front when it comes to high-end, high-value production — examples of high performance, increasing volumes of production parts are proliferating at a faster rate than ever before. However, the smaller polymer systems, desktop and otherwise (one example would be Ultimaker) are also becoming more industrialised and promoting similarly increasing numbers of end-use applications. The volumes vary, as does repeatability, and invariably they are not critical mechanical applications, but, they serve a purpose and in so doing cannot be dismissed as “not production” out of hand. <o:p></o:p></span></div>
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<span lang="EN-GB">I know there will be industrial die-hards out there that will disagree with me, and that’s okay, but from my own perspective my understanding and lexicon is shifting in terms of the all-encompassing manufacturing applications of 3DP/AM for any and all end use products and parts, versus the high(er)-volume, high-end production applications for critical components and products. For me, there is no longer a clear differentiation in terms of process, system or material used.<o:p></o:p></span></div>
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<span lang="EN-GB">AM-specific Simulation Software<o:p></o:p></span></div>
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<span lang="EN-GB">One area of the AM ecosystem that is seeing sweeping developments from multiple companies is AM-specific simulation software. The development and commercialisation of such software is driving towards improving the workflow around additive processes and to eliminate costly and time-consuming build failures. Whether for product development or production, there are an increasing number of simulation software tools to relieve this pain point. The simulation of digital models within the build chamber to identify errors during build was in evidence from many companies. Materialise launched their latest offering in combination with the Magics 3D Print Suite for metal AM, ANSYS talked about theirs on the tech stage, Autodesk’s Netfabb Simulation is another, and GE was promoting GEONX (pronounced Ji-on-ex, not Geo-N-X, in case you were wondering). Of the latter, I was surprised to learn that it was announced on the last day of Formnext last year, considering so little has been heard of it since, but, it’s getting a big push now. <o:p></o:p></span></div>
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<span lang="EN-GB">Over and over again, conversations at TCT reverted to the issue of Design for AM (DfAM) and the lack of skills and people to drive uptake and adoption of the processes deeper into industrial sectors through intelligent design. I think perhaps the conversation that covered it best was with Tom Fripp, Managing Director at Addition Design and Research. He related to me how one of the many visitors to their stand, on learning more about the company’s R&D approach to design services for AM as a strategic partner, described AD&R as “the missing link.” On consideration, it is really hard to disagree with this simple statement. Companies like Addition Design and Research can — and do — bridge the current gap to design skills for sophisticated AM projects. Moreover, they can provide the insight and training into developing those skills with collaborators. In the longer term though, academic syllabuses have to provide the training and human resources that the industry requires. <o:p></o:p></span></div>
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<span lang="EN-GB">The Current Big Issue<o:p></o:p></span></div>
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<span lang="EN-GB">And here, regrettably, we have to confront another issue that is currently having negative impact on the AM industry – and it’s a problem that’s getting bigger and more noticeable. OEM companies that are over-promising on capabilities and delivery dates, and failing, often miserably, to deliver, which results in consequences that seep out across the industry in the form of frustration, unmet expectations and even stalling sales. <o:p></o:p></span></div>
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<span lang="EN-GB">There are a growing number of companies that have fallen into this trap of over promising and under delivering. To be fair, the causes are not always clear cut — but often comes down to under-estimating the difficulty of transitioning from a working, provable concept to a scaled up production operation while maintaining reliability, quality and keeping a lid on costs. There are many examples of this phenomenon linked with the Kickstarter culture in years gone by. But more recently this MO has become increasingly familiar with OEMs of different sizes. Mcor is an earlier example, with its Arke platform, but I understand that in this case, lessons have been learned and things are turning around. They’re doing it quietly, but when they come back, it will be with all of the necessary foundations in place to meet customer expectations. Good for them — I really hope it is so, and will be cheering for them loudly when it happens. Formlabs is another company experiencing similar with its laser sintering platform — the photopolymers are still doing extremely well, the Form2 is well established, proving reliable and cost-effective for many users with increasing material options — but the transition to a different process with the same business model is not straightforward, apparently, and there are delays. I can’t help but wonder if similar will happen with the new Prusa photopolymer system — another company that has built a stellar reputation with a fantastic product — that can’t resist trying to replicate it with another, very different process as a way to grow. It’s not necessarily a natural transition. <o:p></o:p></span></div>
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<span lang="EN-GB">While this issue is not limited to the AM industry by any means, it has become a bigger and uglier beast within this sector of late with the promise of “bigger,” “faster” and “better” metal systems — most notably from HP and Desktop Metal. These companies have made huge sweeping promises of innovation and disruption to metal AM, based on binder jetting tech in various forms. There are however, moving goalposts in terms of when these systems will be commercially available beyond stakeholders and investors. <o:p></o:p></span></div>
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<span lang="EN-GB">Strangely enough, metal manufacturing processes — as innovative as they might be in the lab where they are developed, or the factories where they are tested — are hard. And they don’t happen quickly. It takes a long time to stablize, make consistent and commercialise. Recent history is right there to back this up. The PBF/EBM companies have two and half decades of R&D as well as serious application development behind them and they are only now just getting there, and rightly so. <o:p></o:p></span></div>
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<span lang="EN-GB">These “new” systems are still under development, unproven in commercial environments and not tested at scale to meet industry expectations or the orders that follow. High levels of investment or huge corporate infrastructure are utilised to persuade (subliminally or otherwise) industry watchers and prospective buyers of stability and scaled up production, that in reality is no easy feat and often becomes a stumbling block. Of course, pre-ordering is a key sales strategy for some companies — but the months, sometimes years, of waiting for delivery are frustrating (at best) and damaging (at worst).<o:p></o:p></span></div>
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<span lang="EN-GB">So many people have talked about this issue in various ways this week, but all of them were pointing to how it stalls the whole market — and that’s not good for anyone whether vendors, stakeholders, users or potential users. <o:p></o:p></span></div>
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<span lang="EN-GB">It’s odd to hear myself say this, but I agree with Dave Burns, who during his presentation at TCT, suggested that more companies should stay in stealth mode for longer. <o:p></o:p></span></div>
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<span lang="EN-GB">However, not wanting to end on a pout, I’m going to round up with one amusing little anecdote that made me smile – noticing people’s job titles at TCT. Obviously, eyes are drawn to the obligatory badges at a show like this. It’s always tickled me that so many people attach great status to their job title, but it was so heart-warming to see some people that really don’t and attempt to convey something more. Two stand out examples were the “Office Astronaut” at rigid.ink and the “Captain of Education” at Jellybox. Brilliant. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com2tag:blogger.com,1999:blog-1808856288506299425.post-87203630568563349162018-07-31T11:33:00.003+01:002018-07-31T11:33:37.510+01:00A Review: ADDITIVE INTERNATIONAL – 2018 <div class="MsoNormal" style="font-family: Calibri; margin: 0in 0in 0.0001pt;">
<span lang="EN-GB">After the </span><a href="http://www.fabbaloo.com/blog/2018/7/16/exclusive-additive-international-2018-a-round-up-of-the-pre-conference-conference-in-nottingham?rq=Nottingham" style="color: #954f72;"><span lang="EN-GB">pre-conference conference</span></a><span lang="EN-GB">at Additive International, the actual 13<sup>th</sup>conference in this series got underway on July 11<sup>th</sup>and ran for two days with a full programme of full length presentations and networking opportunities. As Prof Richard Hague of the University of Nottingham highlighted in his welcome address, the aim of this conference remains “to show you something new.” This conference is very, very good at that. For me it always crystallises just how much I don’t know — and that’s a really good thing. Moreover, Additive International in its 13<sup>th</sup>iteration continued to demonstrate the vast potential of additive manufacturing, always contextualised in reality — whether within the realms of academia, the real business world or somewhere in between. This also goes some way to explain the programme mix of cutting edge research presentations and industrial insights. <o:p></o:p></span></div>
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<span lang="EN-GB">Reporting on the numbers is more black and white, according to the organisers the conference attendance continues to grow. The 2018 edition welcomed 360 delegates from 19 countrie, giving credence to the international title. There were also 37 exhibitors in the parallel exhibition and 19 speakers presenting on a variety of topics and sectors. <o:p></o:p></span></div>
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<span lang="EN-GB">One of the first themes of the conference that quickly came into focus for me happened during the first presentation by Abby Juhl for the Air Force Research Laboratory (AFRL). Her presentation was specifically titled “New Approaches to Functionality and Colour” of AM, which belied the much more complex nature of the work being undertaken at the AFRL into additive technology for wearable flexible hybrid electronics or functional electronics. However, just a minute or two into her presentation, Ms Juhl specified that this advanced application is for prototyping and research activities. This pronouncement recurred at various times over the course of the programme. It wasn’t addressed by anyone specifically but served to illustrate, to me at least, that while manufacturing and production applications are indeed proliferating, some of the most challenging and useful applications of additive tech remains in the prototyping realm, with much deeper research behind it. <o:p></o:p></span></div>
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<span lang="EN-GB">In terms of the AFRL research, the focus is very much on the materials and processing for the man machine interface. As an example Juhl offered pilots and the ability to access real time diagnostics of their physical condition using biosensors during flights, combat flights in particular. Wearable electronics need to be flexible and stretchable and additive manufacturing can be used to create that flexibility and stretchable electronics. Juhl threw out a nice motto they use too: “print what you can, place what you can’t!” Anything but a throw-away line, this serves to illustrate that AM is a very useful tool, but rarely an entire solution in isolation. <o:p></o:p></span></div>
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<span lang="EN-GB">Considering advanced materials, Professor Iain Todd from the </span><a href="http://www.fabbaloo.com/blog/2018/4/12/powders-for-additive-manufacturing-theres-a-mapp-for-that-part-1" style="color: #954f72;"><span lang="EN-GB">MAPP EPSRC Future Manufacturing Hub</span></a><span lang="EN-GB">gave attendees an enlightening presentation. He covered a great deal, but it was his angle that piqued interest, namely “Designing Alloys for Metal AM: Don’t blame the alloys!” Other insights on new materials for AM were delivered by Christopher Spadaccini from LLNL but he started with a vital point that it is essential to understand, namely that advanced approaches to AM are enabling new components and materials for next gen solutions but no single advancement (whether materials / hardware / software etc) can be successful in isolation. Modelling and Design, Synthesis, AM process and materials as well as qualification & certification are all inter-related. <o:p></o:p></span></div>
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<span lang="EN-GB">Another interesting point he made was about 3D designs and the multiple constraints that come with it. Despite the whole “complexity is free” rhetoric that is often alluded to with AM, we are still working within different manufacturing constraints – for instance computers can still produce geometries that even AM can’t cope with. We are further refining these 3D design and attempting fabrication. LLNL design optimisation code: topological optimisation program for linear elastic regime. Progress - We can now optimize material response in the large deformation dynamic viscoplastic regime (see slide). New direction we’re going (in addition to multi scale and multi physics). <o:p></o:p></span></div>
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<span lang="EN-GB">The two specific material highlights that emerged from Spadaccini’s presentation, however, are ones to watch out for. The first is a new metal process called DiAM (diode AM), which shapes high-power laser diode light using a dynamic mask. The progress with the DiAM system is advanced — the system is now operational, and there is a commercialisation partner lined up, but this remains “a secret.” The other is a glass printing process for the fabrication of functionally graded optical components using AM. This is not as advanced but the research is showing positive results with established control of composition through a custom mixing print head as well as geometric complexity. While they did not dominate exclusively, two of the prominent sectors featured across the Additive International programme were aerospace and medical. Hardly surprising considering these two sectors have AM most deeply embedded — both in terms of real applications and advanced research and qualification. <o:p></o:p></span></div>
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<span lang="EN-GB">Of particular note, was the presentation from Florence Montredon from Thales Alenia Space. Her reasoned introduction would have been familiar to anyone that’s been involved with AM for a while — the motivation for exploring and using AM Thales Alenia Space comes down to the ability to manufacture complex optimised parts and weight saving. In this case, Ms Montredon was referring to telecom satellite structures, and today there are <o:p></o:p></span></div>
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<span lang="EN-GB">nine AM parts on satellites currently in space, the most recent one was launched earlier this year, in March from Bangladesh. What was interesting is that these parts are not produced in-house — Thales currently only outsources AM production, even with the stringent specification required per part, which involves verifying partners in terms of capacity, quality, certification, data management and traceability. I confess, I find this weird, and can only speculate at the reasons why. <o:p></o:p></span></div>
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<span lang="EN-GB">Another really interesting aerospace presentation was given by Paola Caraccolo from Airbus Germany. I mention this because over the years I have seen a fair few presentations on AM from Airbus. The company is, categorically, a super user of the technology, but rarely do they give much away beyond the big picture “blah blah” information. Caraccolo’s presentation, beyond the historical introduction, was different and explored the “Effect of Defects in AM parts.” And it was insightful and packed with information, one highlight of which was “AM serial production is happening right now, but R&D is ongoing. Actually, AM is currently a comparatively expensive process – but it is acceptable for high value applications that achieve weight savings.” Then there was mention of some brackets and I zoned out for a while. He got my attention back when he went beyond using AM just for new aircraft designs, but also for retrofits and repairs before focusing in on different defect types and methods of detection. One solution that has emerged is the patented Airbus 3D SURFIN, which uses CT scans to identify defects and assess fatigue within AM parts. Also the <o:p></o:p></span></div>
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<span lang="EN-GB">Design Assessment of Reliability With INspection (DARWIN) programme, which can deduce global probability of failure. <o:p></o:p></span></div>
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<span lang="EN-GB">The automotive industry also got a nod, with an interesting presentation from Anil Sachdev from GM Global R&D. Mr Sachdev was posing the question: Can metal AM become the Automotive Game Changer? This is correctly based on the assumption that currently, it isn’t, and acknowledged that the automotive industry, while a leader in the adoption of rapid prototyping is well behind the curve when it comes to production. Thus, he posited, “can we now consider AM for high volume production? Can we develop the mindset to get to 1 million parts?” <o:p></o:p></span></div>
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<span lang="EN-GB">According to Sachdev, today additive technologies are used for prototypes (obviously), simple fixtures, concept validation and testing as well as forms and tools for casting. These applications are all normalised and viable both in-house and across the supply chain. However, when it comes to high volume production, it’s just a big no! Automotive companies are well behind the aerospace and medical sectors. This, he says, is because: “We can’t combine out additive expertise and out metallurgy expertise at the moment.” Moreover, the reality for most automotive companies is that AM systems are still too limited in their build envelop size compared with traditional automotive tools and the accuracy and distortion of AM is not good enough — it still requires too much post-processing. Apparently auto companies hate paying for post processing. Another problem he highlighted was that material characteristics are not equivalent – and, pertinently, won’t work. For instance, if auto companies have to use cobalt chrome, they’ll use up the global supply in a year! It’s just not going to happen this way. Rather, he suggested, we need to develop new SIMPLE iron / AL based alloys for automotive applications. His proposed solutions were all based around collaborative opportunities — up and down the supply chain to find solutions through increased throughput, improved accuracy, and common automotive material developments. <o:p></o:p></span></div>
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<span lang="EN-GB">He was a very engaging speaker, and his call to action in terms of collaboration was very compelling — however, it was hard to mask the fact that progress with AM for production remains slow across the automotive sector. <o:p></o:p></span></div>
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<span lang="EN-GB">There was one presentation that did stand out perhaps more than any other. It stood out first because it did not do what it said on the tin, and second for the response it generated from the audience. The presentation was given by Lijuan Zhang from the National Innovation Institute of AM in China (NIIAMC), and it was titled “New materials for SLM.” It never quite got there, rather the presentation raised the issue of infrastructure and investment. Ms Zhang introduced the NIIAMC, and in truth it dominated her whole presentation <o:p></o:p></span></div>
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<span lang="EN-GB">According to Zhang, the NIIAMC is a new organisation (1.5 years), established by the government in China. It is the 2<sup>nd</sup>manufacturing innovation centre supported by “Made in China 2025” which is part of a 10 year national plan focusing on comprehensively upgrading Chinese manufacturing industry. This regional organisation currently comprises five leading universities in AM and 13 renowned companies operating in AM machines, materials, components and software development. <o:p></o:p></span></div>
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<span lang="EN-GB">The biggest gasp came when Zhang relayed the funding they were working with — a combination of investments from national and regional government as well as corporate sponsorships and investment. The total is RMB 1.035 billion. It may as well be gazillions, and it’s infinitely more that is available for AM in any western nation undertaking a national strategy. This is not just about technology development, it’s a huge infrastructure project being built over 30 acres. It’s basically a town that is being built and will be fully dedicated to 3D printing and additive manufacturing. It will comprise many buildings — both for commercial and educational purposes, and, get this, a museum for all things AM. The town is due for completion in 2023. But by the end of this year there will be a fully functioning high tech district covering 28,000 square metres. They’re well on their way of actioning the mission, namely to </span>promote innovation and entrepreneurship, and drive transformation and upgrading of Chinese manufacturing industry; evelop core technologies and forge a new supply chain, leverage existing resources and establish a highly collaborative innovation ecosystem to bridge the gap between innovation and industry; and provide education and training in AM technologies to create an adaptive and leading workforce. <o:p></o:p></div>
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R<span lang="EN-GB">esearch areas include design, materials, process, equipment and software; along with standards and certification and testing and validation. The materials covered (and this is the </span>closest we got to the presentation title) include metals / ceramics / plastics / amorphous / supermolecular / composites /functionally graded / nano<span lang="EN-GB">micro fabrication / smart material and 4D printing. As you would expect, industrial sectors include aerospace, automotive, medical, building construction and consumer goods. Zhang also covered organisational structure, development plans (including capacity) and new platforms. She also indicated that there are already more than 40 types of metal and non-metal AM equipment in service along side public and pilot scale testing platforms under construction. At this point we were supposed to find out more about some of the research projects, including the headlining materials for SLM. She was out of time — I’m not quite sure if that was by design or not, but the point was well and truly made. <o:p></o:p></span></div>
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<span lang="EN-GB">I heard more than a few sharp intakes of breath and mutterings from the audience as the levels of investment and the vision for an AM city were highlighted. Many of the mutterings, including my own, went along the lines of – “If only! Just imagine what [insert country of residence that’s not China] could do with that sort of investment ….” <o:p></o:p></span></div>
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<span lang="EN-GB">I know money is not everything, I hate its power to corrupt, but there is no arguing that it can certainly buy advances with AM! <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com1tag:blogger.com,1999:blog-1808856288506299425.post-29154300983183672752018-07-31T11:32:00.000+01:002018-07-31T11:32:08.630+01:00ADDITIVE INTERNATIONAL 2018: A Round up of the Pre-conference Conference in Nottingham<div class="MsoNormal" style="font-family: Calibri; margin: 0in 0in 0.0001pt;">
<span lang="EN-GB">My annual pilgrimage to Nottingham for the Additive International conference happened recently (10<sup>th</sup>-12<sup>th</sup>July). As I may have mentioned once or twice previously, I am a big fan of this event, due to the huge amount of new information I always discover during the three days, not to mention the networking opportunities that always throw up plenty of off-the-record insights. This year proved to be no different.<o:p></o:p></span></div>
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<span lang="EN-GB">The Nottingham event, renamed and rebranded for 2018 as “Additive International” under the organisation of Added Scientific and the company’s rapidly growing team is a permanent calendar fixture for many people in the additive manufacturing sector, me included. There are always new faces, however, and at the Nottingham Belfry venue, this event has reached capacity in 2018, according to Sophie Jones, Managing Director of Added Scientific. <o:p></o:p></span></div>
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<span lang="EN-GB">For some years now, the event is split into two – with day one offering a pre-conference day full of updates on UK AM research activities. I have always found this to be extremely valuable in that it provides keen insights into trends around AM, the often overlooked challenges and issues and where the next breakthroughs are happening. Traditionally, this pre-conference conference has highlighted a great deal of academic work, but this year saw a change of pace. The day was run in collaboration with Innovate UK, which is part of </span><span style="color: #0b0b0b;">UK Research and Innovation (UKRI) the national funding agency investing in science and research in the UK.</span><span lang="EN-GB"><o:p></o:p></span></div>
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<span lang="EN-GB">Under the banner “Business Innovation in Additive Manufacturing” the day was dedicated to highlighting 32 of the 50 AM projects that Innovate UK is supporting. You may wonder why not all 50? I’ll admit it did occur to me, too, but according to Robin Wilson, who heads up Innovate UK, fitting 32 into one day was quite stressful enough. And as the day unfolded, I took his point. Sessions were dedicated to specific areas of research, specifically: <o:p></o:p></span></div>
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<span lang="EN-GB">New Additive Manufacturing Processes<o:p></o:p></span></div>
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<span lang="EN-GB">Med Tech<o:p></o:p></span></div>
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<span lang="EN-GB">Post Processing<o:p></o:p></span></div>
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<span lang="EN-GB">New Materials / Conductive Components<o:p></o:p></span></div>
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<span lang="EN-GB">Aerospace – Large Project. <o:p></o:p></span></div>
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<span lang="EN-GB">Each session then started with a 10-minute presentation, with a headline project that provided insight into this area of research, development and commercialisation progress. The session then progressed to a series of 2-minute pitches highlighting the progress of other projects in this area. It was fast paced and, barring a singular mishap, slick in operation providing some key insights. The 2-minute presentations all followed the same formula – throwing a spotlight on the key objectives of each project, the progress that has been made to date, future goals and how the project contributed to the UK National AM strategy. It really worked very well and fulfilled the self-imposed remit of sharing information and highlighting some of the UK’s most advanced AM research heading towards commercialisation. <o:p></o:p></span></div>
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<span lang="EN-GB">Obviously there was a huge amount of IP beneath these glossy 2-minute presentations. The representatives of each project, usually fronting for wider partnerships, had been asked “to share as far as possible” but there was always an awareness that there was much more going on beneath the surface. From a business point of view – that’s a given and was generally well accepted across the audience. <o:p></o:p></span></div>
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<span lang="EN-GB">One observation across the day was the high number of these projects that are due to end in March 2019. In line with the Brexit deadline. It was never explicitly said out loud, but the implication was clear and as in many other areas across UK industry, it threatened a darkening cloud with no clear solution. <o:p></o:p></span></div>
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<span lang="EN-GB">Two other key themes that emerged time and again across the day, and across sessions, were automation and connectivity. The focus on these areas is actually diverse but uniformed in the call to action to ensure improvements in both for successful AM implementation – specifically in-house but also across supply chains. <o:p></o:p></span></div>
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<span lang="EN-GB">It would be impossible to cover every project presented during the day in this post – to give you an idea, the shorthand notes I took during the event yesterday totalled almost 4,000 words. So here I am going to highlight a couple of projects that really stood out for me, and hopefully follow up with a more comprehensive project overview post-conference. <o:p></o:p></span></div>
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<span lang="EN-GB">I think the most inspirational project presented was the collaboration between Andiamo, Additive Flow and Barts Health NHS Trust. The name of the project — CON-DIG — does not do it justice, but hints at the focus, namely Connected Digital Additive Manufacturing to develop the interface between product design, AM systems and in-process data for a feedback loop to improve both design and production operations. <o:p></o:p></span></div>
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<span lang="EN-GB">For this particular collaboration the focus is to “create data driven, family-centred healthcare product design” with a direct impact on real, young, human lives through the accelerated, patient-specific development and manufacture of 3D Printed orthotics for children & adolescents. As Alexander Fluke, from Additive Flow, explained it: Barts has 1000s of patients that fit into this category worldwide, and while each case may have commonality, every one of them requires different treatment through the application of the orthotic providing different amounts of force over time. Conventionally, these orthotics take six months to produce from consultation and measurement through to fitting on the child or young person. Thus, often they end up being redundant by the time they are ready, due to the inconvenient fact that children tend to grow over a six month period. <o:p></o:p></span></div>
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<span lang="EN-GB">And this is the exciting part of this project, the one that really makes a difference, in that Andiamo is able to accelerate the manufacturing process from 6 months down to 1 week. Moreover, by using functional graded materials and functionally grading the orthotic in a way that is targeted to the specific requirements of each child’s medical issue it becomes easy to see why AM is such a good fit here. <o:p></o:p></span></div>
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<span lang="EN-GB">Innovate UK was obviously proud to be funding this project which is demonstrably improving lives and “empowering children to be children” by receiving BETTER treatment, faster. The project is currently half way through its 18 month span, the goal is to roll it out. It’s one of those applications where you want to stand up and cheer because it’s a real application, applied in a realistic way and DOING GOOD; but I had to stop myself, you know, being at a professional conference and all. <o:p></o:p></span></div>
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<span lang="EN-GB">The other project that really stood out for me was presented by Dan Mace of Archipelgo in the “New AM Processes” session. He introduced his two-minute pitch with three words, but it got a great deal of attention. He said: “We jet glue.” The project is called “</span>SmartDrop” and the premise is a connected digital additive manufacturing platform, using inkjetting technology. In a nutshell, <span lang="EN-GB">Smartdrop is a non-contact jetting process for viscous liquids targeting applications that include shaped and programmable adhesive, efficient coatings and primers. <o:p></o:p></span></div>
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<span lang="EN-GB">The objectives of this project include creating a SmartDrop prototype system, then subsequently place this system at a lead customer site, with the ultimate goal of commissioning a Smartdrop manufacturing system facility. To date the prototype system has progressed well, and has demonstrated that the technology is scalable at narrow width. Moreover, options for manufacturing have been identified. The project is running until 2020, and definitely one to keep an eye on — in the UK and globally. <o:p></o:p></span></div>
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<span lang="EN-GB">What the Innovate UK day achieved more than anything else, at least for me, was to to serve to highlight the tremendous rate of growth taking place in the 3D printing sector, it certainly seems to have tipped into exponential. The ideas, the funding, the projects and the collaborations just here in the UK are expanding at a tremendous rate and that is certainly being mirrored across Europe, the US, Canada, Australia and China, if the rest of the conference was anything to go by. <o:p></o:p></span></div>
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<span lang="EN-GB">That round up will follow. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-87040322884693707982018-04-09T16:01:00.003+01:002018-04-09T16:01:40.167+01:00Powders for Additive Manufacturing: There’s a MAPP for That! <div class="MsoNormal">
<b style="mso-bidi-font-weight: normal;"><span lang="EN-GB" style="mso-ansi-language: EN-GB;">M</span></b><span lang="EN-GB" style="mso-ansi-language: EN-GB;">anufacturing using <b style="mso-bidi-font-weight: normal;">A</b>dvanced <b style="mso-bidi-font-weight: normal;">P</b>owder <b style="mso-bidi-font-weight: normal;">P</b>rocesses is increasing in both quantity and quality, and these are
indeed the fundamental drivers for the foundation of the EPSRC Future
Manufacturing Hub: MAPP. </span><a href="http://blog.rp-editorialservices.co.uk/2017/02/some-thoughts-from-mapp-launch-event.html"><span lang="EN-GB" style="mso-ansi-language: EN-GB;">Launched</span></a><span lang="EN-GB" style="mso-ansi-language: EN-GB;"> in January of 2017, one year on MAPP hosted
its 1<sup>st</sup> International Conference over two days in Sheffield. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The venue
was the old yet beautiful Royal Victoria hotel — a building steeped in British
history that permeated the corridors, halls and rooms at every turn. Originally
named the Victoria Station Hotel when it opened in 1862, to describe its
proximity to the primary railway station in Sheffield and to recognise the
British Monarch on the throne at the time, it was later renamed the Royal
Victoria to coincide with a visit from the Prince and Princess of Wales in
1875. More than twenty years later, Queen Victoria herself was a visitor there
just as the first industrial revolution was taking place. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As
Professor Iain Todd, an Additive Manufacturing (AM) industry veteran and
project leader at MAPP pointed out in his welcome address: “Sheffield is one of
the homes of the 1<sup>st</sup> Industrial Revolution, so it is really
interesting that around the city we are witnessing a renaissance with the AMRC
and advanced manufacturing park.” Moreover, he also highlighted how the
university and the city are contributing to the 4<sup>th</sup> Industrial
Revolution / Industry 4.0. “Our future manufacturing hub is part of that – and
this conference is one of the activities in this regard.” MAPP’s central
premise is to deliver on the promise of powder-based manufacturing to provide
low-energy, low-cost and low-waste high value manufacturing routes and products
to secure UK manufacturing productivity and growth. Relatively speaking, it is
actually a narrow and specific remit, but one that is absolutely fundamental to
progress with high end <span style="mso-spacerun: yes;"> </span>with a broad
reach into a number of connected industries. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The goal of
the first MAPP conference was to draw together scientists, researchers and
commercial powder manufacturers from around the world and at every career stage
to disseminate the work — and progress — that is being made in this area. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Across the
AM industry emphasis is often placed on process capabilities, however
fundamental to many processes are the powdered materials that are fed into the
machines. Off-the-shelf, these materials can prove to be variable in terms of
performance and quality, and this is where MAPP is looking to make a
difference. Talking to Professor Iain Todd, one on one, among a variety of
topics, he provided a really quite useful analogy for me, one that provided him
with a light bulb moment when it happened! He had been talking with a </span>manufacturer
of crisps (or potato chips for any US readers). They’d been discussing
materials, and this person had described the base material for crisp production
as the potatoes. Obviously, you might think, but then consider; if the input is
“potatoes” the output always has to be the same 35g ±0.5g! How many potatoes
are the same size and shape? Ok, so it’s not a direct analogy, crisp packets to
not contain uniform contents, but it serves to illustrate how MAPP is looking
to promote powdered materials that are designed for process, monitored in
process to ensure an output with designed quality — and to provide the science
to back it up. It’s not all new science either, a great deal of it intersects
with the food and pharmaceutical industries, Iain said. <span lang="EN-GB" style="mso-ansi-language: EN-GB;"><o:p></o:p></span></div>
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Programme <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">A carefully
curated mix of in-depth keynote presesentations (based on research) together
with some faster paced talks and followed by round table Q&A’s were blended
well to provide delegates with an engaging format. There was also a session
dedicated to some head-spinning “flash presentations” as well as a poster competition
detailing the many areas of research being conducted (29 in total) — in a bid
to provide insight into the comprehensive scope of the MAPP initiative. The
interactive poster session, invited delegates to vote for their top three
posters during the course of the event. Indeed, <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">networking
opportunities were abundant, and formally recognised as a key motivating factor
for conference attendance. It was also heartening to witness the real diversity
across the programme. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The key
powder material themes driving Mapp research were consistently in view, focused
as they are on </span>novel in-situ observation, characterization and modelling
and control, to gain deeper understanding of the interaction between complex
processes and materials.<o:p></o:p></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It’s
probably important to note, at this point, that what followed involves a great
deal of high level science, much of which went straight over my head and left
me scratching said head at times! The point, though, is that this scientific
activity is intrinsic to AM progress and it is happening. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The first
in-depth session focused on “In-situ process and performance characterisation”
and was keynoted by Professor Tresa Pollock from the University of California.
It was hard not to make a mental note that starting with a strong female
presenter was a nice touch, however, if it was unintentional — even better. Prof
Pollack’s presentation considered the<o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">3D Analysis
of structure and defects at the scale of the melt pool, and provided
considerable insight into her team’s research using Femtosecond Lasers and
Tomography to achieve workable systems for 3D data set collection and analysis
during AM builds. As she noted: <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">“In-process
monitoring is essential.” In this way challenges can be identified and
overcome, including how “we have to think harder about designing alloys for AM
– to minimise residual stresses,” and “develop more amenable alloys, nano
functualisation of high strength alloy powders and design of solidification
paths.” This requires requires large 3D and 4D datasets, but Professor Pollock
was optimistic that Femtosecond laser tomography is a promising new approach. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Professor
Pollock’s keynote was followed by a second keynote presentation delivered by <o:p></o:p></span></div>
<div class="MsoNormal">
Prof. Barbara Previtali from the Politecnico di Milano. Another
strong female scientist (and role model) working on temporal beam shaping in
Selective Laser Melting and molten pool sensing during continuous and pulsed
wave laser processing. <span lang="EN-GB" style="mso-ansi-language: EN-GB;">Describing
the research approach and the experimental set up (due to<span style="mso-spacerun: yes;"> </span>commercial</span><span lang="EN-GB"> </span><span lang="EN-GB" style="mso-ansi-language: EN-GB;">SLM platform set up not allowing
tests), which includes machine and materials (AlSI); pulse temporal profiles;
and high speed imaging (camera synchronised with illumination) for process
diagnosis; Professor Previtali was able to show videos of melt pool monitoring
in SLM at different build speeds, which were fascinating. The team’s subsequent
image analysis </span>i<span lang="EN-GB" style="mso-ansi-language: EN-GB;">dentified
molten pool attributes and provided a comparison of pulsed wave (PW) and
continuous wave (CW) laser processing using differeing modes and geometry and
concluding that a mixed strategy produces improved results, which in turn will
be the focus of future development for higher quality and productivity results
with SLM. </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">These very
specific, highly detailed presentations were followed by three short, fast-paced
presentations and a Q&A session. The highlight of the morning (probably the
whole event), from my point of view, was the presentation given by </span>Prof Adam
Clare from the University of Nottingham, which considered the issue of ‘finding
and fixing defects in metal powder bed processes.’ Apart from the fact that the
title of the presentation didn’t require a definition search, and that the
science was no more or less impressive than any of the other <o:p></o:p></div>
<div class="MsoNormal">
fields of research, Professor Clare’s insight and delivery
was wholly accessible to a layman like me. Plus, he has a wicked sense of
humour — that always helps. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Describing the current situation of defect identification in
AM as a “minefield” he went on to evoke the “dream,” namely “put metal powder
into a machine - press go – get a high integrity part out!” I think every AM
user has probably daydreamed about that scenario at one time or another.
However, we’re not there yet and Professor Clare is one of many people figuring
out how to get closer to that. After highlighting many of the challenges
(powder variation, energy sources, design choices, parameter choices, inspection
limitations etc) he went on to outline a “hierarcy of needs for analysis.”
Specifically: <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
• Part validation <o:p></o:p></div>
<div class="MsoNormal">
• Process improvement – available for CNC, not AM<o:p></o:p></div>
<div class="MsoNormal">
• Process monitoring <o:p></o:p></div>
<div class="MsoNormal">
• Online validation – on the fly<o:p></o:p></div>
<div class="MsoNormal">
• Online correction – intelligent machines (the panacea)
correcting on the fly. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
And while Adam identified some commercial analysis tools
that are starting to emerge from vendors, he delved into the research he is
conducting at Nottingham, which takes a different approach – spatially resolved
acoustic spectroscopy — the goal of which is to develop an “information rich
production machine” supported by in-process monitoring (online), which requires
a specific instrument in the machine. There are many logistical challenges
here, including the optical measurement of rough surfaces; fitting the tool inside
the build chamber and the necessity to miniaturise the optical train and use of
galvanometer; as well as the impact on build time. Moreover, beyond monitoring
the research is considering how to produce real time feedback and correction /
action by developing algorithms for controlling microstructure repair. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
This information was delivered so well, it actually lifted
the room, the potential excited people — even more so considering what it
enables: the ability to effect rework in-process, which will drastically
enhance the economics of AM. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
In a similar vein, Andrew Moore of Heriot-Watt University and
Peter Lee of the University of Manchester also provided research insights into
the “High speed imaging of the powder bed and shield gas during metal PBF additive
manufacture” and “Shining new light on the mechanisms controlling laser
additive manufacturing using synchrotron imaging” respectively. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Again, there were some fascinating videos, courtesy of high
speed imaging (8000 frames per second) and Schlieren imaging techniques that
provided real time footage from within the chamber showing laser meltpool
spatter etc, at different angles and speeds. It was incredible imagery that
offers real learning material. Some of the ideos are available online. <o:p></o:p></div>
<div class="Default">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Other
presentations across the event drilled down into projects funded through MAPP.
Notable among these the work being undertaken at the Harwell campus and
research complex (home of the diamond light source) to develop and build new
equipment using synchrotron hard X-rays to see inside the build – not just the
surface of it, to track what happens layer by layer and then build up a
valuable data set including a process map and a mechanistic map. Beyond the
process, however, and in line with the MAPP remit, the research here also investigates
powder quality and new material development including comparing virgin powder
against oxidised powder to understanding how much oxidisation can be tolerated
without impacting quality. It was interesting to learn that “powder flows better
when slightly oxidised” but the team is looking to discover how AM can be used with
a laser to directly process ceramics and correlate results with other methods
(Optical and IR / X-ray etc) as well as develop machine learning algorithms based
on what is happening in the meltpool. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Another key theme of MAPP research with a dedicated session
at the conference is that of Advanced Characterisation. This is a fascinating
area of research, and at this conference it was all about the what, why, where,
who and how material characterization was progressing for AM – once again many
of these details were beyond my brain power. Essentially, though, these details
are not pre-requisite for the vast majority of the AM industry, but I know that
the results are, and they will have a massive impact on future industrial
capabilities of the technology in the real world. That’s a key take-away here.
Indeed the MAPP conference provided repeated examples of why such conduits
between academic research and industry are vital. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
As you might expect, the characterisation of material
powders is a complex and multi-disciplined field that involves understanding —
and utilizing — their physical structure and chemical composition to understand
and measure their properties, including but not limited to stiffness, strength,
ductility, hardness, electrical/thermal conductivity etc, in relation to how
they can be processed, react in-process and ultimately, finished part quality
and integrity. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Prof. Jin Ooi from the University of Edinburgh looked at
this from a top down view with his presentation: Computational modelling of
powder processes from model conceptualisation to industrial application; while Hongtao
Zhang from Loughborough University got more specific with the “Microstructural
characterisation of oxide dispersion strengthened ferritic steels fabricated by
spark plasma sintering for nuclear applications.” <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The two
days were concluded with a final session comprising an expert panel talking
about getting “from research to results: Is powder research responding to
industry needs?” And chaired, expertly by Sophie Jones, General Manager of
Added Scientific.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<b style="mso-bidi-font-weight: normal;">Rounding Up <o:p></o:p></b></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
I think my biggest take-away that I can share is that this event
provided an opportunity to better understand the advanced techniques that are
taking place deep inside the PBF additive manufacturing platforms. Powders
demand a different approach to other material states and this is the remit of
MAPP — to find the best ways to make powders work for industrial applications. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;">A Few Other Insights</i></b><i style="mso-bidi-font-style: normal;"><o:p></o:p></i></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
conference, as often is the case, included an evening dinner reception — these
things serve multiple purposes. The obvious one of necessary refuelling after
brain overload is superseded by the opportunity to network with other
attendees. On this occasion, my dinner companions for the evening were most
lovely – Iain Todd, Hugh Hamilton (Johnson Matthey), Kelly Moran (AMRC / Rolls-Royce)
Dan Johns (Oerlikon), and Javier Llorca (IMDEA Madrid).<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Conversations
were free flowing and varied and often reverted back to families and
commonality — a vital under-pinning of human interaction. Of course, there was
a great deal of chatting about the MAPP commonality (the reason we were all sat
at the same table) its intent, where it fits in the UK AM community/global
ecosystem, academic community and more. The breadth of experience, global
locations and motivations and how we interacted were a perfect analogy for the
current status of AM, I mused. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
conversation that nearly tipped me into a heavy depression, however, was with
Dan Johns, now at Oerlikon (a company that is a great example of investment and
scaling up with AM), when we were discussing the early days of RP and our longevity
in this industry of ours — always fun. The cloud descended though when Dan
pointed out that there were probably people in the room that hadn’t been born
or were still in nappies when we started out in this industry. Seriously, my
hysterical laughter was a very thin mask! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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But to sum up, it was a really interesting and useful event
to attend — not too big, lots of extremely intelligent people, with passion in
abundance soaking up the science behind some fundamental AM developments —
disseminating, reporting, sharing and learning. How it should be.<o:p></o:p></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-90288998535972388132018-04-03T19:21:00.001+01:002018-04-03T19:21:05.324+01:00Yes, We'll Keep Blabbing on about this Issue of Diversity ..... It Matters! <div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The boredom
of an admin catch-up day has been completely turned on its head by an
interesting and recurring theme today — diversity! <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It started
with a tweet I was tagged in this morning, pointing out one of an increasing
number of lists where diversity is overlooked (at best) or considered
irrelevant (at worst). This particular list was compiled by Disruptor Daily,
and featured 25 individuals considered to be the <a href="https://www.disruptordaily.com/top-25-3-d-printing-influencers-that-you-should-be-following-on-twitter/">“<span lang="EN-US" style="mso-ansi-language: EN-US;">Top 3D Printing Influencers that You
Should Be Following on Twitter</span>.”</a> Now, to be clear, I am not disputing
the merits of any of the individuals on that list, but as was pointed out, it’s
disappointing that of the 25 only <b style="mso-bidi-font-weight: normal;">two</b>
were women. <o:p></o:p></span></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I felt
simultaneously honoured and fraudulent to be tagged in that tweet, there are
many many other women that deserve to be there, and some of them were tagged in
the comments thread, thankfully. <o:p></o:p></span></div>
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<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 5"/>
<w:LsdException Locked="false" Priority="10" QFormat="true" Name="Title"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Closing"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Signature"/>
<w:LsdException Locked="false" Priority="1" SemiHidden="true"
UnhideWhenUsed="true" Name="Default Paragraph Font"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Message Header"/>
<w:LsdException Locked="false" Priority="11" QFormat="true" Name="Subtitle"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Salutation"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Date"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Heading"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Block Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Hyperlink"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="FollowedHyperlink"/>
<w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/>
<w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Document Map"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Plain Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="E-mail Signature"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Top of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Bottom of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal (Web)"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Acronym"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Address"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Cite"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Code"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Definition"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Keyboard"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Preformatted"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Sample"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Typewriter"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Variable"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal Table"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="annotation subject"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="No List"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Contemporary"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Elegant"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Professional"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Balloon Text"/>
<w:LsdException Locked="false" Priority="39" Name="Table Grid"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Theme"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 9"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Placeholder Text"/>
<w:LsdException Locked="false" Priority="1" QFormat="true" Name="No Spacing"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading"/>
<w:LsdException Locked="false" Priority="61" Name="Light List"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Revision"/>
<w:LsdException Locked="false" Priority="34" QFormat="true"
Name="List Paragraph"/>
<w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/>
<w:LsdException Locked="false" Priority="30" QFormat="true"
Name="Intense Quote"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 4"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 4"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 4"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 4"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 4"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 4"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 4"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 4"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 4"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 4"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 4"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 4"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 4"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 4"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 5"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 5"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 5"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 5"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 5"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 5"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 5"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 5"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 5"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 5"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 5"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 5"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 5"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 5"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 6"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 6"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 6"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 6"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 6"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 6"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 6"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 6"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 6"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 6"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 6"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 6"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 6"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 6"/>
<w:LsdException Locked="false" Priority="19" QFormat="true"
Name="Subtle Emphasis"/>
<w:LsdException Locked="false" Priority="21" QFormat="true"
Name="Intense Emphasis"/>
<w:LsdException Locked="false" Priority="31" QFormat="true"
Name="Subtle Reference"/>
<w:LsdException Locked="false" Priority="32" QFormat="true"
Name="Intense Reference"/>
<w:LsdException Locked="false" Priority="33" QFormat="true" Name="Book Title"/>
<w:LsdException Locked="false" Priority="37" SemiHidden="true"
UnhideWhenUsed="true" Name="Bibliography"/>
<w:LsdException Locked="false" Priority="39" SemiHidden="true"
UnhideWhenUsed="true" QFormat="true" Name="TOC Heading"/>
<w:LsdException Locked="false" Priority="41" Name="Plain Table 1"/>
<w:LsdException Locked="false" Priority="42" Name="Plain Table 2"/>
<w:LsdException Locked="false" Priority="43" Name="Plain Table 3"/>
<w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/>
<w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/>
<w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/>
<w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 3"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 4"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 4"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 4"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 4"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 5"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 5"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 5"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 5"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 5"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 6"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 6"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 6"/>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Moreover, I
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comment: <o:p></o:p></span></div>
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And later:</div>
<div class="MsoNormal">
<br /></div>
<div class="separator" style="clear: both; text-align: center;">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgoM1ty36SrbOtzfxiZvubOnGItZRTvo_KLn2SbSECKWEye485AQSJmwYdPm3cIyP-8PYVlaUi6CwzIGapyse91UHZ1TPiQT7-1sCj06oo42G3j5wjeEpef-rvqx4mKT5MjoPFyRDCE6rU/s1600/RPES+Diversity+6.png" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" data-original-height="116" data-original-width="588" height="63" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgoM1ty36SrbOtzfxiZvubOnGItZRTvo_KLn2SbSECKWEye485AQSJmwYdPm3cIyP-8PYVlaUi6CwzIGapyse91UHZ1TPiQT7-1sCj06oo42G3j5wjeEpef-rvqx4mKT5MjoPFyRDCE6rU/s320/RPES+Diversity+6.png" width="320" /></a></div>
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<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Then later
today, by coincidence (or maybe not) I received a text highlighting the composition
of the <a href="https://www.tctmagazine.com/tct-awards/tct-hall-of-fame/tct-hall-of-fame-now-open-vote/">TCT
Hall of Fame nominees for 2018</a>, announced earlier this morning, which I had
missed amid mountains of emails, phone calls, invoices and accounts following a
week of R&R. Requesting anonymity, this person was more than a little
hacked off at the fact that said composition is all “old white men.” In
addition, my source pointed out, <a href="https://tctawards.com/tctawards2018/en/page/the-judges">the panel of
judges</a> for the TCT awards this year comprises 26 individuals, only three of
whom are women. In slightly more heated language, with a couple of expletives
thrown in for good measure, my source made the point that this does nothing to
support the issue of diversity in this industry. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As with the
list from earlier in the day, when you look at these nominees, it is very hard
to dispute the merit or the achievements of each individual. And, to be frank,
I don’t. You’ve got the inventor of SLS, the LEAP engine nozzle brain and so
on. These are all major breakthroughs in the 3D printing industry that deserve
credit and recognition. One issue this raises is the fact that this probably
comes down to legacy, in that the opportunities that were afforded to white,
middle aged, probably middle class men decades ago were not afforded to other
groups by the same measure, and this is one, singular manifestation of the
results of that. In terms of opportunity, there is evidence to suggest things
are slowly changing; slow being the operative word. The results of this change
will likely take even longer. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">However,
the TCT judging panel does open itself up to some pointed questions and
criticism, particularly for an organisation that pays lip service to diversity.
We all need to go beyond the lip service and turn it into action. Hence, why I’m
writing this.<o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">And to be
clear, these are just the two examples that came into focus today. This is not
a witch hunt – just the raising of an issue that needs continued focus,
wherever it arises, until we get somewhere close to equality! <o:p></o:p></span></div>
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-53480448573899572692017-12-18T14:11:00.002+00:002017-12-18T14:11:33.949+00:00Progressing Towards Production Applications, And How we "Think" About It<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
disruptive nature of 3D printing and additive manufacturing (AM) has been
illustrated time and time again throughout the history of this technology
sector for a host of prototyping and tooling applications. In recent years AM
has started to disrupt the way many companies are thinking about production too
as the processes themselves and the ecosystem around them continues to mature
and evolve. It’s a natural progression, that seems all the more natural with
hindsight, and today the “talk” about AM for production applications is getting
louder and more widespread. Just from my own anecdotal experiences,
conversations about “production” have increased dramatically in frequency
during the course of this year. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">However,
here’s a thing that I’ve noticed, particularly since returning from Formnext
this year and as the result of conversations since: it is all too easy to talk
— or think — about “additive manufacturing” as a singular solution to some generic
production requirements. Reality is often very different necessitating a unique
set of requirements from one application to another, and sometimes AM fits — as
a solution or, more often, as part of the solution. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Producing end
use products or components for them is invariably a multi-process undertaking,
it is extremely rare that one single process fulfils any OEMs or Tier
1/2/3’s<span style="mso-spacerun: yes;"> </span>production requirements,
whichever industry sector they are operating in. This is a fact that struck
home forcibly during a recent <a href="http://www.disruptivemagazine.com/features/interview-martin-forth-ceo-raplas">interview
with Martin Forth, CEO of Raplas</a>. In particular, it was Martin’s reference
to “the narrow view that most people in the AM industry have [about production],”
that really challenged my own views here and made me think, and think some
more. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There is
also the issue of materials, specifically the metal versus plastics theme. In
the context of AM and production there is a widespread implication that metals
are for production and plastics are for prototyping and/or playing. I may have
mentioned this once or twice before, but this is a misnomer. There are maybe a handful
of stand-out examples where AM with metal has been directly implemented for
serial production applications (as opposed to one-offs or very low volumes,
which are more common). However, production applications with plastics at
higher volumes are more prolific yet less “sexy” and therefore often
under-rated. <br />
<br />
And then there are those production applications where AM is a part of the
solution. This is potentially where AM can make the greatest and most
widespread impact, I suspect. A pertinent example of this is illustrated in a
case study from M Di Vito, a UK company that has evolved from a traditional
foundry operation into an innovative service provider that combines AM with its
conventional expertise and experience. M Di Vito recently highlighted a
fundamental production application of AM, in the production of complex sand
cores, to create final cast parts with features that would not have been
possible otherwise. Moreover, the economics and the shorter lead times will
support full production of critical components for a marine outboard engine in
significant volumes. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It has come
as a timely reminder that the continued evolution and expansion of the AM world
demands consideration — and re-consideration — of the real-world application(s)
of this broad technology base and the importance of always keeping an open
mind. <o:p></o:p></span></div>
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<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Block Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Hyperlink"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="FollowedHyperlink"/>
<w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/>
<w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Document Map"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Plain Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="E-mail Signature"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Top of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Bottom of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal (Web)"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Acronym"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Address"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Cite"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Code"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Definition"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Keyboard"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Preformatted"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Sample"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Typewriter"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Variable"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal Table"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="annotation subject"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="No List"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Contemporary"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Elegant"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Professional"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Balloon Text"/>
<w:LsdException Locked="false" Priority="39" Name="Table Grid"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Theme"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 9"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Placeholder Text"/>
<w:LsdException Locked="false" Priority="1" QFormat="true" Name="No Spacing"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading"/>
<w:LsdException Locked="false" Priority="61" Name="Light List"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Revision"/>
<w:LsdException Locked="false" Priority="34" QFormat="true"
Name="List Paragraph"/>
<w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/>
<w:LsdException Locked="false" Priority="30" QFormat="true"
Name="Intense Quote"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 4"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 4"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 4"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 4"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 4"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 4"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 4"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 4"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 4"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 4"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 4"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 4"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 4"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 4"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 5"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 5"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 5"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 5"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 5"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 5"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 5"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 5"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 5"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 5"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 5"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 5"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 5"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 5"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 6"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 6"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 6"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 6"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 6"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 6"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 6"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 6"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 6"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 6"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 6"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 6"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 6"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 6"/>
<w:LsdException Locked="false" Priority="19" QFormat="true"
Name="Subtle Emphasis"/>
<w:LsdException Locked="false" Priority="21" QFormat="true"
Name="Intense Emphasis"/>
<w:LsdException Locked="false" Priority="31" QFormat="true"
Name="Subtle Reference"/>
<w:LsdException Locked="false" Priority="32" QFormat="true"
Name="Intense Reference"/>
<w:LsdException Locked="false" Priority="33" QFormat="true" Name="Book Title"/>
<w:LsdException Locked="false" Priority="37" SemiHidden="true"
UnhideWhenUsed="true" Name="Bibliography"/>
<w:LsdException Locked="false" Priority="39" SemiHidden="true"
UnhideWhenUsed="true" QFormat="true" Name="TOC Heading"/>
<w:LsdException Locked="false" Priority="41" Name="Plain Table 1"/>
<w:LsdException Locked="false" Priority="42" Name="Plain Table 2"/>
<w:LsdException Locked="false" Priority="43" Name="Plain Table 3"/>
<w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/>
<w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/>
<w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/>
<w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 3"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 4"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 4"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 4"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 4"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 5"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 5"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 5"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 5"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 5"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 6"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 6"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 6"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 6"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 6"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 6"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 6"/>
<w:LsdException Locked="false" Priority="46" Name="List Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="List Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="List Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 3"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 4"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 4"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 4"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 4"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 4"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 5"/>
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<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As the
holidays are all but upon us, it is a traditional time for reflection and
anticipation. 2017 has seen its fair share of turbulence on so many levels and
for so many people it’s hard to know how to sum it up. So I’m not going to try,
here at least. However, I would like to take this opportunity to wish you a Merry
Christmas and a peaceful New Year. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-62570702206220055532017-11-30T11:11:00.002+00:002017-11-30T11:17:06.061+00:00A Timely Reality Check Landed in my Inbox Last Night <div class="MsoNormal">
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">HP’s PR
company, or at least one of them, sent me a press release last night. There is
nothing particularly unusual in that activity but, even as I opened the email,
entitled “</span><span style="mso-bidi-font-family: "Helvetica Neue";">Brooks, HP
and Superfeet Are Partnering to Bring the Most Personalized Running Footwear to
Life” I had a sense of deja-vu. As it turned out, the release was from Brooks
Running Company and being distributed on behalf of HP due to the collaboration
between the two companies. Skimming the press announcement, I’ll be honest, there
may have been a couple of eye-rolls. <o:p></o:p></span></div>
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<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">You may
have seen the announcement of HP’s FitStation platform earlier this autumn/Fall
across various tech media platforms, maybe even some 3D printing media, even though
3D printing only supplies a minimal (some may even say token) contribution to
FitStation. Rather, the emphasis is very much on personalization and
customization, enabled by 3D digital data capture techniques. <o:p></o:p></span></div>
<div class="MsoNormal">
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<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">The
concept of personalized footwear for high performance sports footwear is not
new — in general or across the 3D printing industry. Nike’s personalized,
part-3D printed football cleats — dating back to 2013 with numerous iterations
since —were among the earliest. Reebok, Under Armour and others have
subsequently followed suit with varied propositions for customized footwear for
improved performance. Other footwear companies also emerged linking 3D printing
footwear applications to improved comfort. I’m thinking of SOLS, but for just
over a year, this company has changed direction the company’s focus is now on
the digital data — its capture and translation to meaningful information. <o:p></o:p></span></div>
<div class="MsoNormal">
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<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">It seems
the economics of personalized footwear enabled by 3D printing are not that
great. Some might point to the collaboration between Adidas and Carbon, which
does illustrate a breakthrough in using 3D printing for high volume production
of footwear, however in this case there is no personalization — essentially the
antithesis of FitStation, the link being ‘footwear’ and, tenuously, 3D
printing. I use the word ‘tenuously’ with intent here, because actually, the HP
FitStation platform, as employed by Brooks depends most heavily “on </span><span style="mso-bidi-font-family: Helvetica;">a state-of-the-art DESMA polyurethane
injection-molding machine” for production. <o:p></o:p></span></div>
<div class="MsoNormal">
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<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">So
reading the announcement from Brooks Running Company late last night, I got a
couple of reality slaps: <o:p></o:p></span></div>
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<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">Companies
compete and they fight for market share and sometimes they use “me to”
mechanisms to do that – whether that involves behind the scenes processes
and/or application(s). <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">Another
reality is that companies will work with the best tools for the job to maximize
success and increase that market share and 3D printing often doesn’t make the
grade. Like in this announcement from Brooks Running Co, in which there wasn’t
a single mention of 3D printing (just 3D scanning and the importance of 3D
digital technology). After initially wondering why I had been sent the PR (in
this regard) I ended up being quite happy that they did — I needed this dose of
reality. 3D printing technology is improving all the time, but for this
application it’s not the best fit. Moreover, other production techniques
(traditional or otherwise) are improving at the same time, like DESMA.
Marketing language aside, no new “footwear” application is the same either —
whether the focus is on personalization, comfort, high volumes, economics or
any combination thereof — they each deserve to be assessed on their own merits
and value to the end users. This is how applications develop and the real or
perceived “me too” aspect is largely irrelevant. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">I quite
like being slapped in the face by reality from time to time — it’s a good
thing, I think. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: "Helvetica Neue";">And with
all that said, it seems right to take a closer look at what Brooks Running
Company is doing, namely partnering with HP and Superfeet to </span><span style="mso-bidi-font-family: Helvetica;">leverage the FitStation platform and
Brooks Run Signature to introduce a performance running shoe based on an
individual’s unique biomechanics. FitStation is said to be a hardware and
software platform that combines 3D foot scanning with dynamic gait analysis and
foot pressure measurements that offers customers in-depth analysis to identify
the unique motion path of the runner’s body and information about the desired
running experience in order to create a one-of-a-kind holistic digital profile
of an individual that combines personalized fit, biomechanics and experience.</span><span style="mso-bidi-font-family: "Helvetica Neue";"><o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span style="mso-bidi-font-family: Helvetica;">The stated
aim is to make the shoes available via special order through select retail
partners beginning June 2018.<o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span style="mso-bidi-font-family: Helvetica;">Jim Weber,
CEO of Brooks Running Company commented further on the aim and intent: “Brooks
is committed to providing the fit, feel and ride each runner wants. The ability
to give an individual a personalized shoe based on his or her unique
biomechanics is a game changer. It is a compelling offering for the runner who
is interested in tip-of-the-spear technology and a totally tuned experience. As
part of our focus on reinventing performance running, we will continue to push
the envelope to bring runners innovations that help them uniquely tailor their
run.”<o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span style="mso-bidi-font-family: Helvetica;">I’m not a
runner, so I can’t comment from that perspective, but I do look forward to
keeping tabs on this next year and hearing user feedback. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-22433002316543165372017-11-16T18:28:00.001+00:002017-11-16T18:29:24.074+00:00Who is adira & How are they Competing with GE Additive? <div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There has
been a whole swathe of news and information coming out of Formnext powered by
TCT, which is taking place in Frankfurt this week. One of the strangest stories I happened upon,
is a weird coincidence, and my initial thoughts on it are recapped here. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Well, some
people might call it a coincidence! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">On Tuesday
morning, on the first day of the show, one of the stands I walked past first
was adira. I was still finding my bearings on the show floor, which this year was across two floors, four storeys apart. (For the record, I never found them). Relatively speaking, it was one of the small / medium sized stands
at Formnext and I’d say 80% of it was taken up by a very large machine. I did a
double take and this time noticed the strapline on the bridge platform that
allowed visitors to see inside the machine, which read: “The World’s Largest
Metal Part Printer!” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEihdN4_0KGibJlDl2ULdZ5ZT-BjQxrJRdXaN7VP72KaDHJ53235jQJX-SGI3Q29gNQCtTa-Z19SDEPNccEhIYsMwqVz3qxU2PJ14h6q-k0Gwa6DRzEWra37-vimV4-pO5smOvxvw27wXro/s1600/adira+AC+machine.jpg" imageanchor="1"><img border="0" height="480" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEihdN4_0KGibJlDl2ULdZ5ZT-BjQxrJRdXaN7VP72KaDHJ53235jQJX-SGI3Q29gNQCtTa-Z19SDEPNccEhIYsMwqVz3qxU2PJ14h6q-k0Gwa6DRzEWra37-vimV4-pO5smOvxvw27wXro/s640/adira+AC+machine.jpg" width="640" /></a><br />
<br />
I remember thinking ‘that’s a bold claim’ (and tweeted something to that
effect) my second thought was, who is adira? I had no idea. But tucked it away
to follow up later, because Tuesday was soon to become a whirlwind of back to
back press conferences and meetings — with not a few escalators and near
accidents involved in the to-ing and the fro-ing. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjoPZrjxvrUDvZR4PFFIeNa6kZIXUqyNEA99zyot8-UrGEvjMEEoGiL4pPQFRYpc7E1YJzGQNUkx9lkajvjaHr7rZ52MiCIx91RBYh976kQL_xO5pY9-wH-5xRrhiSZazQ2Jk-yNSnM_eE/s1600/GE+Press+Conference+-+Photo+Credit+GE+Additive.jpg" imageanchor="1"><img border="0" height="426" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjoPZrjxvrUDvZR4PFFIeNa6kZIXUqyNEA99zyot8-UrGEvjMEEoGiL4pPQFRYpc7E1YJzGQNUkx9lkajvjaHr7rZ52MiCIx91RBYh976kQL_xO5pY9-wH-5xRrhiSZazQ2Jk-yNSnM_eE/s640/GE+Press+Conference+-+Photo+Credit+GE+Additive.jpg" width="640" /></a></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><o:p>GE Additive Press Conference at Formnext 2017 - Photo Credit: GE Additive. </o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><br /></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><br /></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In fact,
the first press conference of the first day of Formnext was hosted by GE
Additive. They had this prime time slot to reveal – to a sprawling crowd of
press and visitors – the first beta version metal additive manufacturing (AM)
machine of the Project A.T.L.A.S.* programme, which GE is referring to as its “</span><span style="mso-bidi-font-family: GEInspiraSans-Regular;">meter-class, laser
powder-bed fusion machine.” This is because the machine that was launched at
Formnext has an XY build plate of 1.1 m x 1.1 m with a Z axis up to 30 cm. But
this is just the beginning, according to Mohammad Ehteshami Vice President and
General Manager of GE Additive and scalability is the key here, the GE team
were keen to point out that this can go much bigger in the Z axis. This
scalability is courtesy of the process set-up, whereby the powder bed is moved
across the build plate to deliver the material layers. <o:p></o:p></span></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;"><br /></span></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeJ4YwMg0b8M-Q_Rc5n5UU_-JRa_54CMsSPBlVhEuugUIcpISACSkzvM3dWr-MPXB8seFTkngf7bcGYJUd6RrX0NCy2mPA_UCAktobLnwoYC978LJdEqm5we1f8W6DOXHOBjd1084X13c/s1600/GE+Additive+ATLAS+Beta+Machine.jpg" imageanchor="1"><img border="0" height="360" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEgeJ4YwMg0b8M-Q_Rc5n5UU_-JRa_54CMsSPBlVhEuugUIcpISACSkzvM3dWr-MPXB8seFTkngf7bcGYJUd6RrX0NCy2mPA_UCAktobLnwoYC978LJdEqm5we1f8W6DOXHOBjd1084X13c/s640/GE+Additive+ATLAS+Beta+Machine.jpg" width="640" /></a></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">The
machine is branded as a Concept Laser machine, developed and produced in
Lichtenfels under the direction of Frank Herzog the CEO and Founder of Concept
Laser, now a GE company, since GE Additive acquired a majority share-holding
(75%, I believe) last year. The Lichtenfels facility is all set to increase in
size and capacity to accommodate the Project ATLAS programme. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">At
no point did I hear any of the GE team refer to the ATLAS beta machine as “The
world’s largest ….” Although, with the consistent emphasis on the Formnext
machine’s scalability, it was certainly implied. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">Throughout
the announcement, adira was still buzzing away in my brain, and once the GE
press conference ended, I took the opportunity to corner a few of the people I
knew that were also present to ask if they’d seen the adira machine, or even
knew who adira was? Invariably the answers were no and no. I kept asking the
questions wherever I ended up that day of other trusted contacts. Nothing
concrete — and more than a few raised eyebrows at my line of questioning and
the reason behind it. So come Wednesday morning (was that just yesterday?) and
I was on a mission, and I headed straight for the adira stand to find out more.
<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">The
machine is called AC — addcreator — and the process, I noticed this time, is
called Tiled Laser Melting, a registered trademark. Also prominent on the
machine were two new poster additions – one large one stating “SOLD” (to Poly-Shape)
and a smaller one highlighting a partnership with Siemens, which looked very
much like an endorsement, in reference to the process controls and software. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">I
first sat down to speak with Francisco Cardoso Pinto, Executive Vice Chairman
of adira, and after introducing myself together with a brief backgrounder on
why I was interested, he laughed and said “Press! I have to be very careful
what I say then.” I tried to reassure him I just wanted to understand about the
company and the machine and how it fit into the AM industry. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">He told
me that adira is headquartered in Canelas in Portugal, with a 60+ year history
in sheet metal forming machinery. Since 2000, the company has developed and commercialized
laser machining solutions and three years ago began R&D into additive
manufacturing. The company has been flying low under the radar, but the AC
concept was apparently introduced last year at the Euroblech Hannover event,
and had press coverage from <a href="https://www.tctmagazine.com/api/searchresults.html?cx=013997102601980581692%3Abfg30ythokw&cof=FORID%3A11&ie=UTF-8&q=adira&sa=&siteurl=www.tctmagazine.com%2F&ref=&ss=842j199938j5">TCT
Magazine</a> in November 2016, when it was presented as a conceptual platform,
but it does a nice job of explaining the process. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">Adira
is claiming the AC is a production machine, that the company holds global
patents and its primary IP is on the environmental controls of the the powder
delivery, to ensure conditions are optimal to control spatter and prevent
oxidation, according to Tiago B Faro; adira’s Technical Director. Francisco
passed me over to Tiago as quickly as possible, with plenty of instructions
delivered in Portuguese before he spoke to me. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">But
now AC is a commercial entity. And, perhaps the most pertinent point to note is
how remarkably similar it sounds to the way the GE machine works.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">When
I asked GE Additive’s Comms Leader, Neil Siddons, about this, he acknowledged
he knew of the adira machine on the show floor, but would not be drawn on
anything further. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">There’s
definitely more to come from this story — I certainly haven’t got to the bottom
of it. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: GEInspiraSans-Regular;">It
could be a coincidence, certainly. A massive one — quite literally. Of course,
there are plenty of historical precedents, even in 3D printing land, and
further afield, that support the same “things” being developed independently in
different parts of the world. It may well turn out to be the case here and I’m
over-thinking this? <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;"><span style="font-size: 11.0pt; mso-bidi-font-family: GEInspiraSans-Regular;">*Project
A.T.L.A.S (Additive Technology Large Area System).<o:p></o:p></span></i></b></div>
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com1tag:blogger.com,1999:blog-1808856288506299425.post-20164262904103750152017-11-09T18:43:00.000+00:002017-11-09T18:43:55.412+00:00Inside Siemens Energy & Power Additive Manufacturing Facility & More<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Siemens is
a company that is serious about additive manufacturing (AM). <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Indeed,
readers may have read </span><a href="http://www.disruptivemagazine.com/features/siemens%E2%80%99s-position-additive-manufacturing-ecosystem"><span lang="EN-GB" style="mso-ansi-language: EN-GB;">an article I wrote earlier this year</span></a><span lang="EN-GB" style="mso-ansi-language: EN-GB;"> to that effect, with some details
and thoughts about this huge company’s expansive push into the AM industry through
various channels. As I mentioned in the introduction to that article, as a
single global entity Siemens is vast (its preliminary 2017 global revenue has
just been quoted at €83 billion, up 4% on last year) and thus can be a hard one
to wrap your head around, even when you break the company down into its
self-defined divisions and different geographic locations. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So last
month, when I was invited by the Siemens Energy and Power Division (Siemens
EPD) to visit its dedicated facility in Finspang, Sweden, it provided a
fantastic opportunity to attempt some head-wrapping and to get a firm grasp on
some of its dedicated AM activities! I attended the event along with a large
global press contingent from as far afield as Mexico, Dubai, Indonesia, Nigeria
as well as Europe with representatives from Spain, Austria and the UK (ie me!).
These members of the press represented a broad spectrum of general,
governmental and technology-focused digital and/or print publications, but
there were no other dedicated 3D printing or AM members of the press present,
which struck me as rather odd … and initially unnerving. <o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><br /></span></div>
<div class="MsoNormal" style="text-align: justify;">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEid0Kl_TCkjI1zm25kX_lEtrB8Y838AnPMW1JD8NiLlrHcWhDKGU95H0pE4BihQNNd3lToOFz5maPq0p7VrUbe5NdD7MQqddQ-47gHsgp30lduq3yAvy2Lu9_XYEpzDlhwL55zEhul0IWM/s1600/Siemens+Assembly+and+Shipping+Facility+-+located+at+the+top+of+a+mountain.JPG" imageanchor="1" style="clear: right; float: right; margin-bottom: 1em; margin-left: 1em;"><img border="0" height="300" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEid0Kl_TCkjI1zm25kX_lEtrB8Y838AnPMW1JD8NiLlrHcWhDKGU95H0pE4BihQNNd3lToOFz5maPq0p7VrUbe5NdD7MQqddQ-47gHsgp30lduq3yAvy2Lu9_XYEpzDlhwL55zEhul0IWM/s400/Siemens+Assembly+and+Shipping+Facility+-+located+at+the+top+of+a+mountain.JPG" width="400" /></a></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><o:p> </o:p></span>This trip
involved another ungodly alarm call, for an early flight, via Amsterdam to the
tiniest airport I have ever been through, namely Linkoping (pronounced
Linch-a-ping, I learned after making an idiot of myself and pronouncing the “k”
and the “o”) in the East of Sweden. From Linkoping I was efficiently
transported to our collective base in Norkkoping, home to a respected and
digital tech focused university, sharing a transfer with Amy Pempel, Senior
Communications Consultant and Aymeric Sarrazin, SVP Controls and
Digitalization; both of whom had flown in for the event from Siemens Power
Services Division in Orlando, Florida. It was not until the following day,
however, that I visited Finspang, where Siemens has a huge facility (4 square
kilometres) dedicated to the development and production of gas turbines.</div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Our hosts
had organised a digital presentation and dinner reception for us the evening
prior to the site tour and it was a rich cultural mix of fine food and fine
conversation overlooking the Motala ström river — the cultural mix being a
courtesy of our location, our hosts and the diners at our table. From Siemens,
I shared a table with Vladimir Navrotsky, AM Technology and Innovation Manager
and Thorbjörn Fors, CEO Business Unit Distributed Generation and Compression
along with Ana Hernando and Livdia Montes. So we had a Russian national, living
in Sweden; a Swedish national commuting to Germany; two Spanish nationals — one
living in Madrid and the other in Barcelona — and a Brit, mid Brexit. What
could possibly go wrong? <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Nothing, as
it happened, even considering nothing was off-topic and the obvious focus on
digitalisation and AM, was supplemented with intelligent and diverse
conversations on family, politics and religion from myriad perspectives. It was
a truly wonderful and memorable evening. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As well as
getting a taster for what we would see the following day at the Finspang
facility and an early snapshot of the real passion Vladimir has for additive
tech, I also learned a great deal about the region we were in. If you don’t
have the time and inclination to humour me here because this doesn’t capture
your interest the way it did mine, and you just want the low down on Siemens
and AM feel free to jump ahead a few paragraphs, but I found the history of this
region fascinating and believe it is worth sharing.<span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">This
province of Sweden has a long and impressive industrial heritage dating back
more than 650 years, a time span that has witnessed continued industrial
evolution. Textiles was the first sector to make its mark here, and the region
was renowned for producing cloth and uniforms for armies all over the world. Paper
and pulp factories came later on and then in the 17<sup>th</sup> century (1627
to be precise) the first canon workshop was established and the production of
canons here grew to a peak export capacity of 800 canons per year to the rest
of the world, until it ended in 1911 and the workshops became empty. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">However,
the same favourable geographic features that supported the production of canons
— plentiful forests, water and most notably a very deep port (the deepest in
Sweden) was also conducive to the production of turbines. In 1913 Staal acquired
the empty canon workshops for the production of steam turbines, mostly sold for
use in marine environments. Staal became ABB, then later Alstom Power, until
the facility was acquired by Siemens in 2003. Steam turbines were produced at
the site for 95 years although gas turbines were introduced in 1945 (then
available in three varieties: “small, medium and huge”) for aerospace
applications. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Today only
gas turbines are produced in Finspang, a city with 21,500 inhabitants; but the
region is still one that exhibits great industrial strength and illustrates the
power of regeneration and innovation. In 2017, the largest employer here is
SAAB <span style="mso-spacerun: yes;"> </span>with ~6000 employees, followed by
Siemens with its 3300 employees, although based on some of the </span><a href="https://www.bloomberg.com/news/articles/2017-11-09/siemens-quarterly-profit-misses-estimates-on-power-gas-slump"><span lang="EN-GB" style="mso-ansi-language: EN-GB;">analysis today</span></a><span lang="EN-GB" style="mso-ansi-language: EN-GB;"> this might change. Of Siemens’ current Finspang
staff, approximately 50% of are engineers and around 900 work in the service
department (aftermarket). The personnel rosta is also truly international with
40 different nationalities represented I was told, and 21% are women, with the
caveat added: “we’re still working on that.” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The Siemens’
Finspang facility is spread across 4 square kilometres with numerous buildings
and factories that all contribute to the production, assembly and shipping of
its gas turbine models. Even the smallest model, the SGT 300 is a vast and complex
machine, and this is scaled up in size and complexity for each model in the gas
turbine portfolio, which includes the 400, 500, 600, 700, 750 and 800. Only the
SGT 500 / 600 / 700 and 750 models are fully manufactured in Finspang but all
are assembled, tested and shipped from there.</span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><br /></span></div>
<div class="MsoNormal">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiZdFblMtbkH1aeoc6L9aqesjHxHlCLXz8m8rO19Y1DbKKJLJ_nmVibh2StDppUyAXItKazpRRxsFgTiKSiSftiadUBraYJXvRU5i-wKzaFvSVXoujZHASXGdB520hY-tPkIJWVbbVGgEE/s1600/Siemens+Gas+Turbine+during+assembly+process+-+one+of+the+few+photo+opportunities+afforded+during+the+visit.JPG" imageanchor="1" style="clear: left; float: left; margin-bottom: 1em; margin-right: 1em;"><img border="0" height="400" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiZdFblMtbkH1aeoc6L9aqesjHxHlCLXz8m8rO19Y1DbKKJLJ_nmVibh2StDppUyAXItKazpRRxsFgTiKSiSftiadUBraYJXvRU5i-wKzaFvSVXoujZHASXGdB520hY-tPkIJWVbbVGgEE/s400/Siemens+Gas+Turbine+during+assembly+process+-+one+of+the+few+photo+opportunities+afforded+during+the+visit.JPG" width="300" /></a><span lang="EN-GB" style="mso-ansi-language: EN-GB;">To convey
some idea of the scale and complexity that I refer to above, the average number
of components that make up a gas turbine is 21,000, but that’s an easy thing to
register and forget. I’m talking from experience here, people can throw these
facts and figures at you and you can take them in, even appreciate the
intricacies of the product development and manufacturing involved but the real
context, for me, came from seeing them IRL (in terms of scale of the turbines
themselves but also the logistics required to deliver the end result), truly
understanding their purpose and application, and getting to grips with the
environments that they operate in, which are extreme. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Anyway,
back to Siemens EPD and the purpose of this event: the banner heading for the
press day was “Digitialisation.” This is something Siemens has been pushing for
some time. <span style="mso-spacerun: yes;"> </span>You could be forgiven for
dismissing it as one of those “buzzwords”, right up there with IoT, Industry
4.0 and the 4<sup>th</sup> Industrial Revolution. However, they are all
buzzwords for a reason, because in all likelihood there is no sector —
industrial or otherwise — <span style="mso-spacerun: yes;"> </span>on which the
digital era will not make an impact, whether they embrace it emphatically or
are brought along kicking and screaming (most will likely be somewhere in-between).
I’ve seen brilliant examples of the former, most recently on this trip to
Sweden, and heard frequent anecdotal evidence of the latter, most notably about
foundry businesses that are wary of “digitalisation” or related tech as a
threat to their business, and indeed very existence. This is not wholly
unnatural considering the human condition and fear of change; but in reality it
does not have to be this way. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Digitalisation,
for a single word it has huge meaning and reach. Narrowing this down, to industrial
digitalisation, it is important to state it is not <i style="mso-bidi-font-style: normal;">just</i> a buzzword, but offers a connected strategy for manufacturers
to make better (more functional) things in a smarter way, and faster, with a
traceable digital footprint from concept to end of product life. It is
disruptive to the status quo for many manufacturers, but it does not have to be
intimidating, as it brings the real potential for progress and evolution. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Siemens
software development heritage is foundational to its digitalisation strategy, and
intelligent connectivity across the business seems to be the goal, using other
tools such as Virtual Reality (VR), Augmented Reality (AR) and AM. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg8zC0daZXisJNtoj4l9lB2xFEhZxOB5fbP1qxLVAeqYM09YtUE4EjQQY4k3w1EjEBsH6nvEXJ39CGwFFX26QxthybYCw466-e0UJZH4LwLdZKIwI6Npt9nnHRQSvD7m_OyFEzZmEb9w6g/s1600/Disruptive+Feature+-+Siemens+Finspang+AM+Facility.png" imageanchor="1"><img border="0" height="352" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEg8zC0daZXisJNtoj4l9lB2xFEhZxOB5fbP1qxLVAeqYM09YtUE4EjQQY4k3w1EjEBsH6nvEXJ39CGwFFX26QxthybYCw466-e0UJZH4LwLdZKIwI6Npt9nnHRQSvD7m_OyFEzZmEb9w6g/s640/Disruptive+Feature+-+Siemens+Finspang+AM+Facility.png" width="640" /></a></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><br /></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">For Siemens
EPD, AM is just one tool within the digitalisation strategy, but an important
one, and it continues to grow in importance year on year. Today the company is
using metal AM for Rapid Prototyping, Rapid Manufacturing (serial) and Rapid
Repair. Siemens EPD’s first engagement with metal AM was in 2008, according to
Vladimir Navrotsky, and the first machine (from EOS) was brought in-house the
following year. The original application development centred around a repair
solution for turbine burners. We were not allowed to take pictures of the
actual burner component, so describing it here probably won’t do it justice.
Each one is about 18 inches tall, maybe 6 inches in diameter with complex
geometry (cooling channels etc) and a critical functional component in the
operation of the turbine, which means each is subjected to the most hostile and
aggressive conditions including immense temperatures (over 1000˚) and corrosive
fuels that mean it expands and contracts, often in remote locations. The
largest SGT 800 model utilises up to 30 burners at one time.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Operating
in such hostile conditions has traditionally meant that failure rates were high
even with planned maintenance and replacement scheduled on the turbine.
Production schedules, using traditional manufacturing methods for the burners
were quoted at 44 weeks, so if a burner failed before scheduled replacement, it
doesn’t take a genius to work out the downtime, and subsequent costs involved
for Siemens EPD customers. It was a recurring problem.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As
applications go, this is a demanding one, but Siemens EPD found a real solution
and worked in partnership with EOS. When a burner reaches the end of its life
or fails, it is the top 20% of the component that is redundant, but the whole
component would be discarded and a new one produced as a replacement. However,
Siemens has developed a repair process whereby the top 20% of the worn burner
is removed and then replaced with additive manufacturing. To achieve this, the
EOS machines had to be adapted to accommodate the remaining part of the burner
directly below the build plate, precisely aligning it within the machine to add
the new tip. Using a nickel based alloy, the part is reconstructed, with an
improved chemical composition (it’s been tried and tested to death) and
functionality that meets all of the regulatory standards and the ability to
withstand another 20-30,000 hours of use. The digital qualification for this
comes from specially developed algorithms that monitor every single layer of
material and identify any deviation. <span style="mso-spacerun: yes;"> </span>And
it takes 4 weeks, less than 10% of the traditional production time. This
application of AM in and of itself is truly remarkable, I’ve never seen
anything like it. And today, all of Siemens EPD burners are repaired this way,
on site in Finspang using the adapted EOS M400 platforms – there are four
dedicated machines for this application running at full capacity every day. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">That’s not
quite the full story, though. This is where the concept of digitalisation comes
into sharper focus. Siemens EPD is applying a full digital strategy for its
clients in the way it supplies and services its gas turbines. By exploiting VR
and AR with its own software applications, it is possible to monitor the
burners performance and condition in-situ, remotely and in real time to prevent
failure altogether. In this way, the four-week repair process can be scheduled
to minimise, even eliminate down time altogether. This is now the only repair
and replace service Siemens EPD offers its clients, the old process, which ran
in parallel with the AM process for a while, is now completely redundant. And
failure rates are now less than 1%. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I know it
is just one application, but it is hard to overstate what an important
milestone I believe this is for AM in terms of what is possible now and also
point, once again, to the vast potential it opens up that is yet to be realised.
I’d put this up there with the LEAP Engine nozzle in significance, actually. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">However,
there is yet more to relay — alongside the four adapted metal EOS machines, in
the AM facility in Finspang, stands a fleet of other metal AM machines, also
from EOS, but I am reliably informed that the AM team are currently “looking at
everything out there.” Some smaller machines are used for product development,
prototyping and functional testing parts. Others, the bigger ones, are being
used to produce one-off replacement parts and some serial production parts on a
regular basis. Volumes are still in the 3-4 figures, nothing that could be
considered high, and while we were not specifically told there would be high
volumes any time soon, I would be prepared to bet it’s only a matter on time. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The parts
that are in production using AM are all typical of what you would expect —
complex, often redesigned to improve functionality and consolidate the number
of components. Always adding value and increasing efficiency. Jenna Nielsson is
the manager of the design team developing new applications specifically for AM.
Again, we were not able to take pictures but there were lots of examples of
current projects. That said, proportionally, it’s still a tiny number compared
to the total number of parts in a complete turbine. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Thus, we
return to the fact that always needs restated — AM is not a replacement technology,
nor will it ever be. It’s a value adding process and often a cost reducing one
– over the life time of the product, if not in cost per part. This particular
issue raised its head more than once over the Siemens press conference. A few
of the attendees did not seem able to differentiate here and persistently asked
about the costs, despite patient and consistent explanations from Siemens
personnel that the costs (hardware and per part) are secondary to the value AM
can bring to its customers over the lifetime of the product – both in time and
£$€.<span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I came away
from this trip truly inspired by what I had seen and heard, and it made me
really happy to have witnessed a company, full of passion and not a little
(deserved) pride opening up about its real — and realistic — relationship with
AM, within a digital framework. Rather than wittering on endlessly about having
an AM roadmap / strategy with some loose talking points that constantly
highlight the challenges of AM (like some other OEM users I don’t care to
mention by name), Siemens is getting on and implementing theirs and
periodically sharing the successful results of doing so, as it did in Finspang.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="table of figures"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="envelope address"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="envelope return"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="footnote reference"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="annotation reference"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="line number"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="page number"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="endnote reference"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="endnote text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="table of authorities"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="macro"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="toa heading"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Bullet 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Number 5"/>
<w:LsdException Locked="false" Priority="10" QFormat="true" Name="Title"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Closing"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Signature"/>
<w:LsdException Locked="false" Priority="1" SemiHidden="true"
UnhideWhenUsed="true" Name="Default Paragraph Font"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Message Header"/>
<w:LsdException Locked="false" Priority="11" QFormat="true" Name="Subtitle"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Salutation"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Date"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Heading"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Block Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Hyperlink"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="FollowedHyperlink"/>
<w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/>
<w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Document Map"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Plain Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="E-mail Signature"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Top of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Bottom of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal (Web)"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Acronym"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Address"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Cite"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Code"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Definition"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Keyboard"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Preformatted"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Sample"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Typewriter"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Variable"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal Table"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="annotation subject"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="No List"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Contemporary"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Elegant"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Professional"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Balloon Text"/>
<w:LsdException Locked="false" Priority="39" Name="Table Grid"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Theme"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 9"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Placeholder Text"/>
<w:LsdException Locked="false" Priority="1" QFormat="true" Name="No Spacing"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading"/>
<w:LsdException Locked="false" Priority="61" Name="Light List"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Revision"/>
<w:LsdException Locked="false" Priority="34" QFormat="true"
Name="List Paragraph"/>
<w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/>
<w:LsdException Locked="false" Priority="30" QFormat="true"
Name="Intense Quote"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 4"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 4"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 4"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 4"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 4"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 4"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 4"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 4"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 4"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 4"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 4"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 4"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 4"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 4"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 5"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 5"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 5"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 5"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 5"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 5"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 5"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 5"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 5"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 5"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 5"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 5"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 5"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 5"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 6"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 6"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 6"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 6"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 6"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 6"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 6"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 6"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 6"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 6"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 6"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 6"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 6"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 6"/>
<w:LsdException Locked="false" Priority="19" QFormat="true"
Name="Subtle Emphasis"/>
<w:LsdException Locked="false" Priority="21" QFormat="true"
Name="Intense Emphasis"/>
<w:LsdException Locked="false" Priority="31" QFormat="true"
Name="Subtle Reference"/>
<w:LsdException Locked="false" Priority="32" QFormat="true"
Name="Intense Reference"/>
<w:LsdException Locked="false" Priority="33" QFormat="true" Name="Book Title"/>
<w:LsdException Locked="false" Priority="37" SemiHidden="true"
UnhideWhenUsed="true" Name="Bibliography"/>
<w:LsdException Locked="false" Priority="39" SemiHidden="true"
UnhideWhenUsed="true" QFormat="true" Name="TOC Heading"/>
<w:LsdException Locked="false" Priority="41" Name="Plain Table 1"/>
<w:LsdException Locked="false" Priority="42" Name="Plain Table 2"/>
<w:LsdException Locked="false" Priority="43" Name="Plain Table 3"/>
<w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/>
<w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/>
<w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/>
<w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 3"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 4"/>
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<span lang="EN-GB" style="font-family: "calibri"; font-size: 12.0pt;">Since my return I’ve been trying to think of other
company visits that have affected me so profoundly in so many different ways.
Others do stand out for their application of the tech, a couple because of the
people I have met and their passion for what they do and some because of their
location and its impact on me. This one was a perfect storm, one I won’t
forget. </span><!--EndFragment-->Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com13tag:blogger.com,1999:blog-1808856288506299425.post-40501484184344409472017-11-09T11:35:00.002+00:002017-11-09T16:25:05.692+00:00Additive Manufacturing Speculation & Anticipation is Rife Ahead of Formnext<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Formnext
powered by TCT is taking place in Frankfurt next week, and don’t I know it! My
inbox is groaning (or is that me?) under the weight of press conference
invitations, interview confirmations and itinerary reminders. I’m attempting to
maintain a modicum of control by following the example of a very wise
contemporary of mine, and translate everything onto a single, at-a-glance
spreadsheet that will be my lifeline next week. The realist in me suspects I
will still be tearing around hall 3.1 of the Frankfurt Messe like a headless
chicken and winging most of it, spreadsheet or no!</span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">An
increasing tradition ahead of Formnext though, is for the vendors in the AM
sector to introduce their big announcements in press releases ahead of
revealing them IRL on the show floor. Another reason my inbox is overflowing. A
few trickled through well ahead of the game over the last few weeks but there
has been a flurry of them this week. And for those visitors to Formnext making
lists of must-sees at the show, (there’ve been a fair few across my social
media channels), I thought I’d add mine here, but please note this is by no
means exhaustive. </span><span lang="EN-GB" style="mso-ansi-language: EN-GB;">There is already a distinct theme emerging in terms of many
of the new developments from AM vendors with many of them focused on increasing
speed and productivity — directly within the process and through automation —
prepare for a few ‘ands’ and ‘alsos’.</span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">Renishaw’s
announcement that it will fully unveil its new </span><span style="color: #191411; mso-bidi-font-family: "Helvetica Neue";">RenAM 500Q platform at Formnext is one example
here — this new four-laser system is said to significantly improve productivity
together with a new process monitoring system. </span><span lang="EN-GB" style="mso-ansi-language: EN-GB;">SLM Solutions is also focused on increased
productivity, and just today has revealed that through a cooperation agreement
with Authentise the company</span><span style="font-family: "myriad pro" , "sans-serif"; font-size: 11.0pt;"> aims to integrate real-time production data from
SLM Solutions machines into Authentise's 3Diax software platform</span><span style="font-family: "myriad pro" , "sans-serif"; font-size: 11.0pt;"> and </span><span style="font-family: "myriad pro" , "sans-serif"; font-size: 11.0pt;">enable SLM Solutions customers to
evaluate real-time production data to automate process flows.<br /> </span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">Staying
with metal, but with a completely new process, Spee3D is top of my formnext
must see list to find out more about this new </span><span style="mso-bidi-font-family: Arial;">metal 3D printer using “supersonic 3D deposition (SP3D) technology.” The
pre-formnext press release is claiming limited materials but “manufacturing
grade printing at production speeds,” specifically “metal parts in a matter of
minutes, compared to the industry standard of multiple hours or days.” I have
questions, lots of questions, on this one and excited to find out more from the
CEO next week.</span><span style="mso-bidi-font-family: Arial;">EOS is also in the increased
productivity club – but not with a metal platform. The company is lifting the
curtain (literally I believe) on the </span><span style="mso-bidi-font-family: CalibriW01-Regular;">EOS P500 system. Specs have been kept tightly under wraps,
so I will be at the press conference next Tuesday to see the curtain go up and
find out more. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span><span lang="EN-GB" style="mso-ansi-language: EN-GB;">HP’s already
fast (high speed) Jet Fusion process (notice they’ve dropped the Multi) is
getting an upgrade in the form of the Jet Fusion 3D 4210 printing solution.
Announced today, but available to view at Formnext, this platform is said to </span><span lang="EN-GB" style="font-family: "calibri"; mso-ansi-language: EN-GB; mso-ascii-theme-font: minor-latin; mso-hansi-theme-font: minor-latin;">“</span><span style="font-family: "calibri"; mso-ascii-theme-font: minor-latin; mso-hansi-theme-font: minor-latin;">unlock economies of scale for industrial 3D manufacturing,
raising the break-even point of large-scale 3D production to up to 110 thousand
parts.” The “up to” is where I have questions, which I will be asking,
obviously, because likely it comes courtesy of a trade off with something else
— but even so, these production numbers are impressive. I’m sure the Carbon
peeps will have something to say about this too, although they’re keeping their
formnext news quiet ahead of time, at time of writing at least. There are a few doing it that way it seems —
nothing has come out from Stsratasys yet either. Back to HP for a second, and they
also say they have more materials and I do want to understand more about the
move into metals.<br /> <o:p></o:p></span><br /><span style="font-family: "calibri"; mso-ascii-theme-font: minor-latin; mso-hansi-theme-font: minor-latin;">Another plastic AM hardware vendor that has indicated
ahead of Formnext it will be developing metal platforms is Ricoh. So, another
must see on the list. Along with </span><span lang="EN-GB" style="mso-ansi-language: EN-GB;">OR Laser, the German company that stormed Formnext last year with its
accessible (cost and usability) metal AM platform the ORLAS CREATOR. Keeping
their foot on the pedal, this week the company has announced it will be
unveiling a hybrid version of the machine, with additive and subtractive
processes. Looking forward to seeing parts off that.<br /> <o:p></o:p></span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">XJet’s Carmel
platform, now installed at Oerlikon, will also be there, along with Desktop
Metal’s production machine and they’re high on my list too. But, like I said,
this is in no way an exhaustive list.</span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">Formnext is
a fantastic place to get a feel for what’s new now within the additive
manufacturing ecosystem as well as what is on the horizon. Important to keep
that distinction clear though.</span><br /><span lang="EN-GB" style="mso-ansi-language: EN-GB;">It really
is the most wonderful time of the year – see you there. </span></div>
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<!--EndFragment-->Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com2tag:blogger.com,1999:blog-1808856288506299425.post-18067294904567606032017-10-20T09:52:00.003+01:002017-10-20T09:52:25.326+01:00IN(3D)USTRY 2017 Gathers Momentum in Barcelona<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Heading to
Barcelona earlier this month for the second edition of IN(3D)USTRY, which was
held 3-5 October, I lost count of the number of friends and family that
contacted me prior to departure to say “be careful / stay safe.” The reason for
the notable increase in volume of such entreaties was not hard to understand,
because my visit to Barcelona coincided with the social unrest in Catalonia
immediately following the region’s referendum on independence from Spain. The
national news coverage of the situation in the UK was heavily focused on some
pockets of serious violence over the weekend, which were news worthy and a
cause for concern certainly but, on reflection, also skewed outsiders’
perceptions of the real situation in this beautiful and historical city. From
first-hand experience, wandering around the city, that real situation was, by
and large, business (including tourism) as usual with a particularly hot topic
of conversation. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The venue
for IN(3D)USTRY was </span><span style="mso-bidi-font-family: OpenSans-Regular;">Fira
Barcelona Gran Via and the event was comfortably nestled within Barcelona
Industry Week, which hosted </span><a href="http://www.barcelonaindustry.es/en/"><span style="mso-bidi-font-family: OpenSans-Regular;">eight events</span></a><span style="mso-bidi-font-family: OpenSans-Regular;"> in total. One issue that was
raised almost immediately and reoccurred across the show, with plenty of
humour, was how to pronounce the events name — ‘in-three-dustry’, for the
record — but I heard a number of variations.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">The
organisers of IN(3D)USTRY are fully committed to establishing the event on the
3D printing and additive manufacturing calendar. In terms of this second
edition, this included bringing in a dedicated press corp to cover the show who
were welcomed personally by Antoni Cami, IN(3D)USTRY’s Project Manager and
Miquel Serrano, the Show Director. Both were eager to convey the ethos of the
show: “This is now, this is reality not the future. We are introducing thousands
of engineers to REAL Additive Manufacturing in Barcelona.” <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">At IN(3D)USTRY
the emphasis was very much on the applications of 3D printing and additive
manufacturing (AM) — the evidence for which was the dominance of applications
right across the exhibition floor. These application exhibits were front and
centre, while the significant number of industrial machines were set-back. The
range of applications was also interesting and nicely pulled out the key
vertical industrial sectors where 3D printing and AM are proliferating, this
was also reflected in the busy and varied conference sessions that continued
across all three days and comprised of no less than 55 presentations. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">The
whole event was geared towards information and learning within a welcoming and
practical environment to see and understand at first hand the real business
opportunities of 3D printing in these vertical sectors. IN(3D)USTRY’s byline “From
Needs to Solutions” reinforced this nicely and over the show days, time and
again the theme of applying AM in ways that make sense economically, materially
and practically were teased out. In some ways, it seems like the recurring
applications across the aerospace, medical and automotive sectors have been
seen and done before. And this is true, but what is noticeable with these
familiar applications is the increasing number of companies adopting AM
solutions to meet their needs, and sharing that knowledge; which points to
increasing adoption rates. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">Even
despite there being a significant number of industrial AM machines exhibited,
what was really nice was that it didn’t feel like a traditional trade show, but
the same viewing opportunities of the platforms were still available. Many of
the industrial AM platform suppliers were on the show floor with hardware.
Unsurprisingly in Barcelona, HP was a dominant force (the company’s </span><span style="mso-bidi-font-family: Arial;">worldwide headquarters for 3D and Large
Format printing businesses</span><span style="mso-bidi-font-family: OpenSans-Regular;">
is located in the city) and the MJF production machines and ancillary equipment
drew a great deal of attention. But then so did UK metal AM platform OEM
Renishaw with its RenAM 500M system, Trumpf also with its latest (and faster)
multi-laser metal AM system, as well as Ricoh and Arburg with their industrial
plastic systems. Industrial 3D printers from 3D Systems were also exhibited via
a local distributor.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">IN(3D)USTRY
also provided a platform for smaller companies and organizations. Perhaps the
most notable was the desktop laser sintering machine from Natural Robotics, a
slick looking platform which will be launched on Kickstarter imminently and
offered at an introductory price around €6000. I talked at length with Djamila
Olivier Gonzalez, a materials specialist and consultant who has supported the
company through the development process, and I got the impression that this is
one to keep an eye on. The price performance ratio in particular should be
noted. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">Covering
the global 3D printing industry can sometimes mean you miss regional nuances
that actually contribute to the diversity and progress of the whole. IN(3D)USTRY
did a wonderful job of highlighting this, once again reinforcing the organizers
intent to complement other (often larger) European shows, with a valuable event
in a growing industrial region for 3D printing and AM. Talking with Martin Saez
from Materialise, his Catalonian heritage not only informed my opinions on the political
situation, but also provided valuable insight into the historical context of 3D
printing in the area. Before joining Materialise, in a familiar tale, Martin
worked for 3D Systems and actually sold the first SLA 7000 system in the region
20 years ago. Now at Materialise, Martin’s passion for the company is clearly
evident (actually I have yet to meet a Materialise employee that does not feel
the same way) and the company’s core values of sustainability, co-creation and
meaningful applications are at the very heart of this. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">I was
also able to snatch a few minutes with Ramon Pastor, VP and General Manager of
HP’s 3D Printing division, subsequent to him hosting Spain’s Minister of
Economics, Industry and Competitiveness. There was no specific mention of
metal, but the real drive, he told me is for HP to consolidate its MJF process,
following the production roll-out in May of this year. This consolidation,
Pastor said, is around more functionality and more diverse materials. He also
reported the success of the increase in channel partners with a definite
increase in orders across EMEA in particular, but also the US and Asia. </span><span style="color: #535353; font-family: OpenSans-Regular; font-size: 15.0pt; mso-bidi-font-family: OpenSans-Regular;"><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">Perhaps
the most insightful highlights at IN(3D)USTRY came through </span><a href="http://emma.events/site/programme/?a=IN3DUSTRY2017#!"><span style="mso-bidi-font-family: OpenSans-Regular;">the well-curated and diverse
conference agenda</span></a><span style="mso-bidi-font-family: OpenSans-Regular;">.
A high proportion of aero, auto and medical OEMs working with 3D printing and
AM were presenting and architecture also featured largely. Now, some of these
were repeats from other other 3D printing events this year, however there were
also a high proportion of original presentations too, and that’s where my
interest lay. The themes that came through though were familiar — the
increasing reliance on additive tech for iterative prototyping and reduced
product development times, the push towards production and validation.
Similarly, the challenges highlighted by many of the OEMs were also recurring,
specifically the need for more materials and at lower costs, qualification
(in-process and for end-use parts), requirements for process automation. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span style="mso-bidi-font-family: OpenSans-Regular;">One
presentation really made me do a double take, however. A few sentences in,
Melanie Barriere from the Department of Innovation at Renault said, and later
repeated: “We don’t use a lot of AM …. When we do, it’s mostly for functional
prototypes and mostly plastic parts.” Considering the vast AM knowledge base
that Renault has via its Sports division, I was really surprised at this
assertion, even while understanding that OEMs are generally reticent in
presentations like this. That said, Renault is a massive organization and they
wouldn’t be the first big company not to utilize its own IP across divisions.
I’m going back a few years but I clearly remember talking to two different
Rolls-Royce employees at one event — one was there as an expert in AM, the
other was there to discover what AM was about and didn’t even know the company
had in-house AM machines, let alone how to access them. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<span style="mso-bidi-font-family: OpenSans-Regular;">IN(3D)USTRY
has all the right ingredients to continue its growth trajectory and to provide
an industrial platform for the 3D printing and AM sector in Southern Europe. </span><span style="color: #535353; font-family: OpenSans-Regular; font-size: 15.0pt; mso-bidi-font-family: OpenSans-Regular;"><o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-76797503733502300942017-10-09T12:45:00.000+01:002017-10-09T13:48:58.954+01:00TCT 2017: 3D Printing is Bigger, Better and Busier<div class="MsoNormal">
<span lang="EN-GB">As expected the TCT Show, which ran 26-28<sup>th</sup>
September, once again brought feelings of nostalgia, born of a shared early
history dating back all 22 years. This was my 20<sup>th</sup> year of attendance,
having missed a couple while on maternity leave over the years. While the 3-day
show did, as ever, prove to be exhausting I will never miss the stress that
went with the organisation side of things. Thus the professional organisation
and production of this year’s event, which has increased in both size and
stature, is impressive. The team behind it, which has also increased in
numbers, will likely have suffered both stress and exhaustion and thus deserve
much kudos, not to mention a great deal of sleep now the event has closed its
doors.<o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB"><br /></span></div>
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<span lang="EN-GB"> <a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiAxKuq5Kx_Wc74QJ7BgtSjnCTeQPgzksSHGvkuFrrTsBFUQeNoOzZHSTl97wtway-tpmR5-tV6hq8iE72ILdTYpR7FbX778QmGA3T25Qhs80oA3yRIa3EoqVZett-LgzhHEawyYSuHIjg/s1600/TCT+2017.JPG" imageanchor="1"><img border="0" height="240" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEiAxKuq5Kx_Wc74QJ7BgtSjnCTeQPgzksSHGvkuFrrTsBFUQeNoOzZHSTl97wtway-tpmR5-tV6hq8iE72ILdTYpR7FbX778QmGA3T25Qhs80oA3yRIa3EoqVZett-LgzhHEawyYSuHIjg/s320/TCT+2017.JPG" width="320" /></a></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">On the upside you can never overstate the
positive buzz that comes from attending one of these large 3D printing industry
shows; there is no information gathering medium — in digital or analogue format
— that compares to seeing tech at first hand and talking to people IRL, no
matter which direction the conversation goes. The downside is that when shows
get this big you can not see everything you want to (or should) see, or talk to
everyone you want (or should) talk to. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Anticipation was high and within a minute
of walking into Hall 3 of the NEC in Birmingham I had bumped into a friendly
face and thus started my first in-depth conversation at TCT. It was with Kevin
Smith, now an independent consultant working with companies to help them
implement additive manufacturing (AM) within industrial environments. As we
walked from the registration desk towards the show floor, I couldn’t help
laughing out loud as Kevin pointed to numerous exhibits in our immediate
vicinity saying: “that’s not production, that’s not production, that’s not
b****y production!” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">As our conversation about AM for production
got more in-depth, Kevin expounded on his thoughts about AM for production
applications. “One of the main problems is that it’s still premium, not
production, and the vendors are holding it back with high capital and
consumable costs.” I took his point on board, even while pointing to a couple
of obvious exceptions, which he in turn acknowledged. The other key problem
Kevin has identified through his on the ground activities with big industrial
firms is that many AM vendors are “still trying to fit a square peg into a
round hole, but there are lots of square holes.” Essentially, Kevin was highlighting
the issue that AM is not a cure all for every manufacturing challenge, but that
there are lots of relevant opportunities out there that are still being missed.
While I could not categorically disagree, I was able to point to an increasing
shift towards specific application development work by many vendors. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Overall, this conversation was both
beneficial and insightful, because the three days that followed kept throwing
up this theme of AM and production in various ways. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The definition of production applications
within the context of AM, has traditionally been parts manufactured directly
using additive technology for end use applications (with or without
post-processing operations). However, what did become obvious at TCT this year
across a number of conversations and presentations is that there has been a
shift here too whereby there is an acknowledgement that part volumes are often
considered a necessary factor for “real production.” Depending on who you talk
to, the volume quantity can vary dramatically, from five figures to seven
figures, but in excess of 10,000 parts per year seems to offer a fair, if
arbitrary, number to settle on. Moreover, as I was oft reminded, this is still
low compared with injection moulded parts. <o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB"><br /></span></div>
<div class="MsoNormal">
<span lang="EN-GB"> <a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjZE_2hiyCxbJMagutXPKTcVezmp6NSuAOMLVGTWYuiRk6UekanIg-1V7PdOqqi6XhnWq-IQ2YvWgTEviRpd77KGHd4ymA61BoP6jNPhVMqTO58rhF4KtXAhUEwLqZVtiB0OuTEhVu1CeI/s1600/Carbon+booth+at+TCT.JPG" imageanchor="1"><img border="0" height="320" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjZE_2hiyCxbJMagutXPKTcVezmp6NSuAOMLVGTWYuiRk6UekanIg-1V7PdOqqi6XhnWq-IQ2YvWgTEviRpd77KGHd4ymA61BoP6jNPhVMqTO58rhF4KtXAhUEwLqZVtiB0OuTEhVu1CeI/s320/Carbon+booth+at+TCT.JPG" width="240" /></a></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">There is one, very clear example of where
things can go with AM, indeed are going right now, and that came from a very
visible exhibitor on the show floor — Carbon. The large, high and central stand
was augmented by equally huge images and real examples of the application that
makes this point — the adidas Futurecraft 4D trainer / sneaker. There has been
a large amount of coverage of this application since its unveiling earlier this
year.<span style="mso-spacerun: yes;"> </span>However, talking with Phil
DiSimone about the adidas application and Carbon’s TCT announcement about the
company’s new material pricing structure I got beneath the glossy headlines that
focus on the big consumer brand and the 3D printing sound bites to really
understand where Carbon is going with real production capabilities, with
certified, cheaper materials at high volumes that do compete with injection
moulding on volumes, economics and quality. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">He went so far as to take my notebook off
me to draw the familiar per part pricing graph that is often used to illustrate
where AM is cost-effective for production and the cut-off point where IM supposedly
becomes a no-brainer. “It’s baloney,” Phil said “and it gets me mad.” (There
also followed a discussion on the spelling of <a href="http://idioms.thefreedictionary.com/a+load+of+baloney">baloney versus
bologna</a>). Considering what Carbon has achieved with adidas, reinforced by
Gerd Manz, VP of Technology at adidas during his keynote presentation at TCT,
it is not surprising that Phil feels frustrated at the resistance to view AM as
a true production technology. Moreover, this single visible consumer
application, while the first, is by no means the last and two more production
applications from automotive partners (BMW and Ford on the record as Carbon
partners), are all set to be revealed “very soon”. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Apart from the anticipation of the
applications themselves, I think a useful take away from this is that the graph
in question originated because it was true at the point of origin, and for
quite some time after. Now, though, it is being rendered invalid and should be
viewed with caution — it can now only ever be used as an application-specific
illustration for economic comparisons, not as a general rule for AM.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">I purposely focused on Carbon first within
the context of the “production” theme emerging from TCT because the company is
developing serious, high volume production applications with a <i style="mso-bidi-font-style: normal;">polymer</i> based process. It is fairly safe
to say that most conversations about production were predicated on the
assumption that metal processes are driving production applications. While the
metal AM processes are certainly making huge headway in this direction, it is
important to highlight that this is a misplaced assumption. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The divergence between metals and polymers,
in many ways, is a good thing with a notable increase in acceptance that these
sub-sectors are each validated in their own right and not in competition.
However, the misnomer comes when assumptions are made that polymers are for
prototyping and metals are for production. The example above is submitted as
evidence, while in reverse you have the Desktop Metal Studio platform,
developed to offer metal prototyping capabilities with viable economics and,
according to the company, quality. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Earlier in the development cycle is ceramic
materials, but these are notably increasing in visibility, 3D Ceram was
represented at TCT by 3D Matters.<span style="mso-spacerun: yes;"> </span>There
was no XJET at TCT, but they will be at Formnext. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">While we’re on the subject of materials, a
brilliant overview of AM materials development and application came during a
#3DTalk organised by Nora Touré, founder of Women in 3D Printing and Laura
Griffiths, Deputy Group Editor for TCT. This was a women only panel session
featuring experts in their respective material fields covering resins, powders,
research and application development. The breadth and depth of the session was
inspiring and I believe it was recorded and will be available on the TCT
website in due course. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Back to metal AM now though, and
unsurprisingly the metal AM vendors did dominate a high proportion of floor
space at TCT. Most of the big metal companies had a strong presence, with SLM,
EOS, Renishaw, Trumpf, 3D Systems, Additive Industries and of course GE, which
encompasses GE Additive, Concept Laser and Arcam all with large and prominent
stands – they are all, as would be expected, focused on large scale production,
and here, scale refers more to the size of the parts rather than the volume of
parts. Even so, I think it is hard to deny the real progress with “real”
production applications, however you define it. All of these companies are
reporting increasing order numbers, often multiple machines from the same
companies. SLM specifically reported a 50-unit order from China recently. These
companies were by and large all reporting busy stands, high levels of serious
interest and the obvious growing maturity of the event and the industry itself.
The other commonality was that the next big announcements would be coming at
Formnext, a few off the record hints and knowing nods but the end of the year
reveals in Frankfurt is a tradition that will be hard to break. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">An interesting dichotomy within the metal
AM sub-sector can be seen by considering the processes used for metal AM
production — powder bed melting versus binder jetting with subsequent sintering
processes. At TCT this was immediately observable by noting the latest
offerings from UK distributor Laser Lines. The company’s Sales Director Mark
Tyrtania said that he is very excited about offering the metal AM systems from
both Desktop Metal and OR Laser. As much as he agreed that there is an
interesting dynamic, he was quick to assert that there is no conflict because
the two processes are very different and will actually fulfil very different
application solutions. Mark reported considerable interest in both platforms at
TCT, as well as sales, but he wouldn’t be pushed on specific numbers. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The ORLAS Creator metal 3D printer from OR Laser
was only visible at TCT via Laser Lines and it was the machines’ first
appearance in the UK since its launch at Formnext last year. It is currently
the only commercial, smaller, more economical hardware system that is based on
the powder bed, layer melting process commonly referred to as laser melting to
provide parts with precision and strength. The company is reported to be
ramping up its production capacity to meet unprecedented orders of the machine.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">By contrast, Desktop Metal had a large and
prominent stand of its own at TCT and I was delighted to speak at length with the
company’s CTO and co-founder, <span style="mso-spacerun: yes;"> </span>Jonah
Myerberg. This was, surprisingly, one of the most pragmatic conversations that
I had at TCT. It surprised me in a good way, and made me realise that staying
open minded is really, REALLY important — in general, but specifically in this
industry. It’s something you always know but can be harder to always do. I will
cover the extensive nature of this conversation in a separate article, suffice
to say, the company’s grip on reality is firm, according to Jonah, confirmed to
me <span style="mso-spacerun: yes;"> </span>when he said: “Everyone wants that
perfect 3D printer but it doesn’t exist,” and then going on to explain that
Desktop Metal is fulfilling a gap in the market with an original and valid
solution, but it won’t solve every manufacturing problem. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The Desktop Metal relationship with
Stratasys is likely a significant factor in the Laser Lines deal mentioned
above, as Stratasys’ industrial systems have long been the AM star in Laser
Line’s offering and the partnership between Desktop Metal and Stratasys,
including sharing distributor channels was announced earlier this year at
Rapid. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Another relative newcomer to the metal AM space
at TCT was Digital Metal. I use the word relative as Digital Metal is a Hoganas
company, born of the parent company’s long history of metal powder expertise
and original entry into AM in 2010. Digital Metal was established in 2012 with
the development of precision metal systems notably for micro sized products. To
date, this proprietary hardware has been used by Digital Metal to provide a
dedicated service, according to Digital Metal’s </span><span lang="EN-GB" style="background: white; mso-bidi-font-family: Arial; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;">General Manager, Ralf Carlström.
Ralf, a metallurgist, has been with Hoganas for 30 years, and he relayed that
the service has proved so successful with customers requesting their own
machines that the decision was taken to make </span><span lang="EN-GB">Digital Metal
an independent entity along with the commercial availability of the </span><span lang="EN-GB" style="background: white; mso-bidi-font-family: Arial; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;">DM P2500 this year. With two
high profile ‘DM’s competing in the same space, it might be necessary to
rethink the name of the hardware, but the parts off the machine were very
impressive indeed. </span><span lang="EN-GB" style="mso-bidi-font-family: "Times New Roman"; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;"><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Moving back to polymer AM once more, and insight
into a similar dynamic as was highlighted by Laser Lines with metal came from a
lengthy conversation with John Beckett, MD of EuroPac; another multiple AM
process distributor.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">EuroPac’s long established place in the 3D
ecosystem comes from its expertise with 3D scanning equipment. The company’s
first foray into AM, a natural extension for a 3D scanning company, came around
eight years ago, when the company became a successful distributor for ZCorp,
which evolved into a relationship with 3D Systems after it acquired ZCorp. John
was not backwards in coming forwards when telling me that this relationship
came to an end for various reasons, most notably because EuroPac did not want
to be tied to one AM supplier. Northern through and through, straight-talking
is one of John’s most admirable qualities (among many) and he is obviously very
happy with the two industrial focused AM systems that EuroPac now offers —
SLA from Union Tech and MJF from HP. Once again, John highlighted how despite
both being polymer processes they fulfull very different application
requirements and don’t really compete. Since being approved as an HP
distributor in May, John said, the sales of the HP machines have proliferated.
He was able to tell me about the machine at JLR and another at the MTC,
information which has been in the public domain for a while, but he was not
able to confirm where the other machines are, he would only confirm that they
are in the aerospace sector. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Another very interesting point that John
highlighted to me was an issue raised at the International Conference on AM in
Nottingham few months back, namely that of finance and it regularly being a
barrier to adoption. John cited financing of industrial AM equipment as a
recurring problem, one that he thinks HP in particular can help to resolve
through its own banking facility in Dublin. “This can support leasing deals for
HP equipment. It’s active now and set to increase activity. I believe it could
change the marketplace.”<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Funnily enough, this issue also popped up
when talking to Lars Ryberg, who has returned to Arcam and will be working out
of the UK. He also cited finance as a major challenge for potential customers,
but now with the might of GE behind Arcam, new financing options are being
opened up. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">These are positive steps around the
financing challenge, but they’re baby steps. Moreover, while only the biggest
companies financing their own equipment remains the status quo, it will not
necessarily open up AM in a way that allows users and potential users to select
the best AM tool for their application. Independent banks need to get on board
with this — and not just in the UK, but globally. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The focus on production — hardware and
applications — does headline events such as TCT, because of the progress being made. But
the emphasis belies the foundational and still prolific applications of
additive technologies for prototyping and tooling. It’s still strong and it’s
still growing. It’s impossible to cite each and every example that was evident
at TCT, but some choice examples follow.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">One of the most amusing was the presence of
Formula 1 teams, relative to partnerships they have established with 3D
printing companies. I got some insight into 3D Systems’ relationship with
Renault Sports Formula One Team when I visited the facility earlier in the
summer and reported on it at <a href="http://www.disruptivemagazine.com/features/additive-manufacturing-progress-even-while-challenges-remain-insight-renault-sport-formula">Disruptive
here</a>. The Renault F1 car was prominent on the 3D Systems stand at TCT, highlighting the prototype and production parts. In contrast, Stratasys was
highlighting its partnership with McLaren Racing, also with a car in tow — but
sited in the hall entrance to the show. I managed to sit in on the keynote
presentation given by Simon Roberts, COO at McLaren Racing. It’s actually a
very similar story to Renault Sports — they’ve been using 3D printing for 20
years or so for prototyping and faster product development, “but now we’re on
the edge of a breakthrough for manufacturing,” he said.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">It does feel as though we’ve been teetering on this
“edge of a breakthrough” for a while, but listening to Simon, I suspect he was
being extremely reticent in his presentation, particularly with his competitors
in such close proximity. We were never going to get the full story of 3D
printing at McLaren. I did smirk privately as the well known 'love to hate' relationship
between the F1 teams seems to be reflected in the relationship between
these two 3D printing companies. <o:p></o:p></span></div>
<div class="MsoNormal" style="margin-bottom: 11.25pt; margin-left: 0in; margin-right: 11.25pt; margin-top: 11.25pt;">
<span lang="EN-GB">At TCT Stratasys also unveiled new
materials —<a href="http://www.disruptivemagazine.com/news/stratasys-announces-availability-agilus30-and-digital-abs-plus-materials-j750-3d-printer"><span style="background: white; mso-bidi-font-family: "Times New Roman"; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;">Agilus30 and Digital ABS Plus</span></a></span><span lang="EN-GB" style="background: white; mso-bidi-font-family: "Times New Roman"; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;"> materials for
the J750 3D printer, and the application-specific </span><span lang="EN-GB"><a href="http://www.disruptivemagazine.com/news/stratasys-introduces-veroflex-rapid-prototyping-eyewear-solution"><span style="mso-bidi-font-family: "Times New Roman"; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;">VeroFlex material</span></a></span><span lang="EN-GB" style="mso-bidi-font-family: "Times New Roman"; mso-fareast-font-family: "Times New Roman"; mso-fareast-language: ZH-CN;">, a new, rigid photopolymer which
has been specially formulated for the rapid prototyping of eyewear. <o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB">The PEEK polymer is also featuring more
regularly among 3D printing companies. EOS, at the high end, has offered this
material for a while now, while<span style="mso-spacerun: yes;"> </span>Roboze
introduced a platform last year at Formnext that could process PEEK. At TCT two
more companies were demonstrating this capability — VSHAPER and INTAMYS. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Formlabs was highlighting its new Fuse 1,
desktop SLS platform, unfortunately without a working machine on site, but
there were parts and it was, unsurprisingly attracting a lot of interest. It
was a similar story Sinterit. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">It was great to catch up with Julie Reece
in the UK once again, Julie was overseeing the first introduction of the Rize
One 3D printer, featuring the novel (and patented) APD process to the UK market.
Julie highlighted some of the challenges of a 3D printing start-up with a truly
original process, including generating the right tone and noise in an
increasingly noisy industry and staying honest and true to its roots. On an
exciting note, the company is close to introducing its new CEO — I was provided
with no specific clues other than I will recognise this person, and they are
just what Rize needs. Watch this space, I think this announcement will come
before Formnext.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Other Things …. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">In a natural move, with TCT being the
dominant, fully-dedicated AM show in the UK it was utilised as the launch pad
for the <a href="http://www.disruptivemagazine.com/news/am-uk-releases-additive-manufacturing-uk-national-strategy-2018-25">Additive
Manufacturing UK National Strategy 2018-2025</a>. I truly hope this initiative
gains momentum and drives real innovation across UK manufacturing, as similar
geographic initiatives are undertaken across the world. Not every country can
be the best / do the most, but these initiatives can only promote ultimate
global growth and evolution of AM if they drive action over and above intent.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">TCT still opens its arms to the Open Source
and maker communities around 3D printing. And these communities are thriving in
numbers, spirit and business. The latter is perhaps why it nestles so
comfortably into TCT. The enthusiasm and dynamism of this group of people and
companies is truly inspiring and the belief in the open source ethos is
elemental to all of them. Just some of the companies that stand out here are E3D,
BCN3D, Lulzbot and Hawk 3D Proto, while individual ambassadors such as Richard
Horne (@RichRap3D), Ben Hawksworth Thomas Sanladerer (@toms3dp) and Daniel
Norée (@DanielNoree) work tirelessly to promote the ethos and the increasing
levels of progress through video productions, social media and meet-ups. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">One fly in the ointment for the OS
community that was discussed at length at TCT was the Ultimaker shift. Since it
was founded, Ultimaker has been a loud advocate for it open operations, but the
company has signalled that this might be changing. The company has not
completely back away, but its recent announcement has raised more than a few
eyebrows and is causing some concern that “it might be headed down the MakerBot
road.”<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">In a delightful nod to this established and
accepted sub-sector of the industry, the founder of the open source 3D printing
movement, Adrian Bowyer, who created RepRap, was inducted into the TCT Hall of
Fame at the inaugural TCT Awards evening. I was not present at the gala event,
which took place off-site on the second evening of the show, but I did keep an
eye on the highly-commended and winner announcements as they came through on
social media. Adrian was one of five 3D printing industry heavyweights inducted
in to this new hall of fame, alongside Scott Crump founder of Stratasys; Chuck
Hull, founder of 3D Systems; Hans Langer, founder of EOS; and Fried Vancraen,
founder and CEO of Materialise.<br />
<br />
There were a range of other awards categories celebrated over the evening and all
of the winners can be found at the dedicated <a href="https://tctawards.com/awards/">awards website</a>. The organisers seemed
at pains to highlight during a brief Twitter squabble, that all winners were
selected by an extensive third party jury and I don’t doubt this in any way,
but I would venture that given there are five inaugural inductees there is a
certain level of political correctness going on here in terms of acknowledging
longevity and genuine worthiness. Moreover, it can’t have been an easy choice
and there are still innumerable worthy candidates for 2018 and beyond. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">The AM Ecosystem was also well represented
at TCT with a high number of ancillaries companies were exhibiting. I caught up
with LPW, 3D SIM and Link3d, the latter of which was unveiling its new products
for automating the AM workflow, as well as its digital factory — a kind of
industrial 3D Hubs. At the back end of the process, post-processing remains a
big deal, with big companies such as CIPRES and Guyson bringing automated
professional solutions. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">CIPRES in particular was an interesting
one, it is offering a newly launched service developed by Additive
Manufacturing Technologies out of Sheffield. This young company has focused in
on the post-processing anomaly. The company’s CEO, Joseph Crabtree, told me
that they have developed a fully automated, repeatable post-processing
solution, one that provides the missing links in the AM digital process chain.
With a number of high-level industry backers, I am very interested to see the
full solution when it is presented at Formnext next month, but at TCT the
post-processed parts that were on show were incredible. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Despite TCT offering a wide range of presentations
across three stages, I just couldn’t find the time to get to anywhere near as
many as I would have liked after scouring the programme, not least because it means
I get to sit down for 30 minutes at a time. However, two way conversations with
eye-contact are always the priority at shows like this and they took precedence
over presentations that are being recorded for release online at a later date
... hopefully! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">Final Thoughts<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB">As I — finally — round this post up, I must
add one quick, slightly weird aside that I picked up on, namely an increase in
the number of companies / brands incorporating “3” into their names, followed
by a “d” and pronouncing it “ed.” The evidence to support this: Link3D –
pronounced Linked. SHR3D, pronounced Shred. And Spee3D, pronounced Speed. Go
figure? <o:p></o:p></span></div>
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<span lang="EN-GB">TCT 2017, like Rapid earlier in the year
and, I suspect, Formnext next month overall demonstrated how the AM industry has,
as a whole, elevated within the context of global manufacturing. Over and over,
exhibitors and visitors made reference to how the the technology is, often of
necessity, definitely being taken more seriously.<o:p></o:p></span></div>
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<div class="MsoNormal">
<span lang="EN-GB">I can’t go into all of the private
conversations I had at TCT — most of them fascinating, thought-provoking and,
often, off the record. But it does provide plenty of material for future posts.
<br />
<br />
Roll-on Formnext. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-83498239473989812712017-07-31T14:58:00.001+01:002017-07-31T14:58:17.646+01:00Hype, Hype Cycles and Applying ReasonOriginally published at Disruptive Magazine. This is an unedited version .....<br />
<br />
<div class="MsoNormal">
You know that feeling when you think you’re well and truly
over something — believing it is in the past? That’s where I believed the
inflated hysteria and hype around 3D printing had been banished. Turns out, not
so much and I have been conflating belief with hope. Looking back, the
mainstream media hype and hysteria around 3D printing peaked around 2012-2014,
when many with longevity in the industry did their utmost to push back. Reality
seemed to bite, though and things calmed down a great deal — even to the point
of “<a href="http://www.fabbaloo.com/blog/2016/7/20/negative-3d-printing-hype-is-highlighting-burst-bubbles-a-dying-industry-and-a-dire-threat">negative
hype</a>.”<o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
Over recent weeks and months, an increasing number of hyped
headlines about 3D printing have crept back into focus. Some of them are simply
clickbait — inflated headlines to get that reader to click through to somewhat
more measured content. Others, however, are purely uninformed hype, backed by
equally uninformed content. Both are irritating and frustrating, but the latter
is more insidious in nature.<o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
For the record, I don’t particularly like being negative, it
is not generally my default setting. However, I’ve noticed myself turning
rather shrew-like on Twitter recently as I ignore the voice telling me not to
bite at some of the ridiculous 3D printing headlines that are proliferating
across news sites and their social media channels once again. <o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
The dilemma of “ignore the nonsense” versus “call this out
for what it is” is a problem. Ignoring it often seems the easier, if lazier
option and certainly involves lower blood pressure. But, for whatever reason, I
feel a certain sense of responsibility with this stuff. Not calling it out just
feels wrong. Experience and history shows us that these headlines might work to
increase the readership numbers across a 24 hour cycle for the media outlets
publishing them, but they also jeopardize the real progress of the 3D printing
and additive manufacturing industry by raising expectations beyond the realms
of reality, which in turn invariably leads to disappointment and ultimately
increased cynicism and lower rates of adoption. <o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
Indeed, at the recent International Conference on AM and 3D
Printing, Phil Reeves of Stratasys Expert Services made just this point and
cited how he believed that the historical mainstream media hype problem from
3-5 years ago damaged the additive manufacturing industry. He specifically made
the point that the promised “revolution” was a misnomer. Dr Reeves presentation
was centred around the existing barriers to adoption, however his inclusion of
the inflated press coverage of 3D printing back then was telling. He went on to
point to the much more “conservative” reality of today — one where some truly
great applications and many more mundane but business-boosting applications of
additive manufacturing are being adopted across a plethora of industrial
sectors. <o:p></o:p></div>
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<br /></div>
<div class="MsoNormal" style="margin-bottom: 12.0pt; mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
At the same conference, it was also both inspiring
and sobering to witness the presentation of Pete Basiliere of analyst and
research firm Gartner. This is the firm that developed and published the now
famous Gartner Hype Cycle, which it defines as a<span style="mso-spacerun: yes;"> </span>“<span lang="EN-US" style="color: black; mso-ansi-language: EN-US; mso-bidi-font-family: Arial;">graphical depiction of a common
pattern that arises with [a] new technology or other innovation.”<o:p></o:p></span></div>
<div class="MsoNormal" style="margin-bottom: 12.0pt; mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-US" style="color: black; mso-ansi-language: EN-US; mso-bidi-font-family: Arial;">It was interesting to hear Pete, during
his presentation, say that: “actually it’s more of a </span>wave than a cycle.”
I’ve pondered that a few times over the years. And in the context of this
article, even while I may be missing the point, I can’t help but note that
waves and cycles both have a tendency to reoccur! <span lang="EN-US" style="color: black; font-family: Arial; font-size: 18.5pt; mso-ansi-language: EN-US;"><o:p></o:p></span></div>
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In a neat coincidence, however, Pete’s presentation
coincided with the publication of the 2017 3D Printing Hype Cycle. <o:p></o:p></div>
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<b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;">Image Credit: Gartner. <o:p></o:p></i></b></div>
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<br /></div>
<div class="MsoNormal">
What the 3D printing hype cycle does is identify and break
down many different sub-sectors of the 3D printing and additive manufacturing
industry and illustrate where Gartner believes they exist on the ‘cycle’ on
their way to mainstream adoption. Gartner qualifies this within five time
stages that run across the bottom of the graph, namely the:<o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
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• Innovation trigger (including early R&D; first
start-ups and VC funding; 1G products, early adopters).<o:p></o:p></div>
<div class="MsoNormal">
• Peak of inflated expectations (including mass media
pick-ups & hype; supplier and funding proliferation; wider adoption,
beginning of negative press coverage). <o:p></o:p></div>
<div class="MsoNormal">
• Trough of disillusionment (including supplier
consolidation and failures; 2<sup>nd</sup> & 3<sup>rd</sup> round VC
funding; and less than 5% potential adoption).<o:p></o:p></div>
<div class="MsoNormal">
• Slope of enlightenment (including development of
methodologies and best practices; 3G products).<o:p></o:p></div>
<div class="MsoNormal">
• Plateau of productivity (high growth adoption). <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<br /></div>
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The pertinent arc over this slide is “mainstream adoption.”
Pertinent because when you are embedded in a technology sector and overly familiar
with both terminology and applications it can become easy to forget the
“worldview” perspective. That said, any activity that involves prediction
cannot be taken as gospel — it is not an exact science. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
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Scrutinizing the 2017 Gartner Hype Cycle, I mostly found
myself nodding, but there were also a few surprises and a couple of entries
that really took me aback. <o:p></o:p></div>
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<br /></div>
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Absolutely no surprise that “Consumer 3D printing” is still
sliding down into the trough of disillusionment. I suspect it will remain there
longer than Gartner’s predicted 5-10 years. With no specific mention of the
maker community, I also wonder if this prolific user group of the desktop FFF
machines fit into this category. This active and growing community group
remains an underrated anomaly within the 3D printing industry. <o:p></o:p></div>
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<br /></div>
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Stereolithography traversing down into the same trough <i style="mso-bidi-font-style: normal;">is</i> a surprise. As the original additive
process, and one that has been applied across many industry sectors I truly
expected this to be well on its way up the enlightenment slope, but Gartner
currently has it well behind material extrusion, material jetting and binder
jetting. <o:p></o:p></div>
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<br /></div>
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Again, no surprise at all that 3D printing for prototyping
has reached the plateau of productivity. I doubt anyone can seriously question
that prototyping remains the 3D printing industry’s most widespread application,
with correlating acceptance and increasing uptake. <o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
But in a nice little plot twist (I thought), 3D printing of
hearing devices is the only category Gartner places ahead of prototyping. It’s
a production application, moreover it is predominantly a plastic production
application, but even that is undergoing a transition — to metal. <o:p></o:p></div>
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<br /></div>
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To sum up — if you take nothing else away from this post,
please just keep it real. The reality of the 3D printing and additive
manufacturing industry in 2017 is exciting — remaining challenges included. The
hype doesn’t help anybody. <o:p></o:p></div>
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com3tag:blogger.com,1999:blog-1808856288506299425.post-40786823947889670102017-07-17T15:43:00.001+01:002017-07-17T15:43:28.714+01:00A Review of the International Conference on AM and 3D Printing <div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">This
conference, which took place at the Nottingham Belfry hotel and conference
centre and is hosted by the University of Nottingham, once again, did not
disappoint. The 2017 edition was the 12<sup>th</sup> annual event in this
series and increased once again in both size and stature with in excess of 250
delegates and more than 30 exhibitors on site, according to the organizers.
Following a well-trusted formula, the emphasis was well and truly on the
provision of information — both through the high-level, in-depth conference
presentations, and the intensive networking opportunities afforded during the
conference days.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The quality
of the conference programme was high and broken into two parts over three days.
Day one took place on Tuesday 11<sup>th</sup> July and was run separately to
the “main event” which took place over the next two days. The first day was
dedicated to the “Industrial Realities of Additive Manufacturing” while the
following days ran under the conference title. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In terms of
the demographics of the attendees, it was unmistakably an educated and
knowledgeable crowd, when it comes to AM. Prof Phill Dickens,’ who introduced the
industrial day, took a straw poll that highlighted this nicely when the vast
majority of hands raised indicated some involvement with AM in their work.
There were a handful of delegates completely new to AM, seeking information for
their business — and they picked a great place to start! Phill’s off-the-cuff
poll also revealed a wide cross section of industries represented across the
delegate base, including all the usual suspects such as aerospace, defence,
automotive (elite and road cars) and medical plus a few others besides. As you
might expect there was also a strong academic and research contingent. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Talking of
‘usual suspects,’ though, Phil Reeves, from Stratasys Expert Services, opened
the Industrial Realities day with a presentation he entitled ‘Understanding the
Production Economics – The Harsh Realities of 3D Printing.’<span style="mso-spacerun: yes;"> </span>Some readers may understand the double
entendre in the reference to ‘usual suspects’ – namely that Phil’s longevity in
the additive industry, corresponding depth of knowledge and pragmatic approach
sets him up better than most to deal with the ‘harsh realities.’ However,
Phil’s presentation utilised the term “usual suspects” throughout to highlight
the problems that industrial sectors face when implementing AM for part production,
accompanied by suspect police line-up imagery on his slides. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Given that
Phil only had 30 minutes, he did a stellar job of raising the issues and
challenges that are often seen as barriers to adoption for many companies.
After denouncing many of the press promises of AM and 3D printing, Phil
highlighted how, in 2017 the reality is more …… conservative and additive
technologies are not as widespread as we have been led to believe. The reason
for this, Phil stated, comes down to five “usual suspects,” namely accuracy,
build speed, part size, part cost and mechanical properties. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It’s hard
to argue that these challenges are not still barriers to adoption. I still hear
them cited by users of AM tech over and over again. Phil made an excellent
point in his summation, however, that all five issues do not have to be solved
all at same time. In terms of production applications with AM, the focus should
always be on the application, and he believes more and more application
specific hardware systems will emerge (think fuel nozzles, orthopaedic
implants, hearing aids etc). Additive production systems developed and built
for specific parts and components at higher volumes where the economics make
sense. In this way, “the machines might cost $8 million, but it doesn’t matter
if the value that comes off them justifies that investment.” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I do not
think Phil is wrong here, it’s no secret that the huge multi-nationals are
leading the charge with additive manufacturing for production applications;
their deep pockets for hardware acquisition, integration capabilities and
R&D make it a no brainer. That said, opportunities do exist for smaller and
medium sized companies with additive manufacturing that should not necessarily
be overlooked, but they do tend to involve more risk. This was the message from
the presentation given by Sophie Jones, General Manager of AM consultancy firm
Added Scientific. The presentation was centred around Sophie’s research,
supported by Innovate UK, which included interviewing a number of smaller
companies involved with AM in the UK. While it can be argued that this research
has a regional bias, I think the barriers to adoption that Sophie identified
for smaller organisations are universal. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The first,
and arguably the most significant challenge, cited by all the firms is access
to finance. In this regard, the feedback illustrated how banks are reticent
about funding for AM, largely because they do not understand the technology
base and how to finance it. As a result, Sophie highlighted some hair raising
examples of small, privately funded companies taking high personal risks to purchase
of machines, it shouldn’t be this way, but if options are limited there is
often no other route. Other challenges and barriers to adoption for SMEs raised
in Sophie’s presentation included firms requiring back up revenue streams to
support AM activities; the issue of global supply chains, while sales were
largely domestic; the need to educate customers; the AM skills shortage; and,
last but not least, industry accreditation – ISO accreditation is vital, as
most customers demand it, particularly those working within highly regulated
industries. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Looking to
other highlights from across the three days, and one that stood out was an
evening meeting organised as an extra-curricular activity by Sophie Jones, by
invitation only, for women in AM. It was well attended, by 20 women, a
testament to the noticeable increase in women working in this field. However,
the fact that this is even an issue that needs highlighting, and that the
percentages overall are still low, means there is still much to be done. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Highlights
from the conference proper were many and varied. The research into a new
additive process being undertaken at Lawrence Livermore National Laboratory (LLNL)
— presented by Maxim Shusteff — did stand out. This is a new, faster
photopolymer process, called Fast Volumetric Fabrication. The science presented
lost me more than once, but a video clip illustrating part formation in the
resin bath — in a couple of seconds — blew my mind. I was not alone. There are
no layers involved in this, the process is enabled by a truly three-dimensional
holographic light source. As always, with new processes however,<span style="mso-spacerun: yes;"> </span>Maxim qualified his excitement about this new
process (increased speed, no free surface, no substrate, and more
predictable/traceable process models) with: “Holography is interesting, and
we’ve shown it’s possible, but it has limitations.” <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">And the
holographic process is not the end of the story either, Maxim also provided a sneak
peak at another new process under R&D at LLNL, this one called Tomographic
Volumetric 3D Fabrication, which shows promise in terms of eliminating
geometric limitations. The research on this process is due to be presented at
the upcoming SFF event. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As an
aside, after this presentation, someone next to me commented: “makes the ‘Star
Trek Replicator’ analogy seem possible.” I disagreed, in the strongest possible
terms. And for the record, “Tea, Earl Grey, Hot” — the American script-writers
of Star Trek aside, who on this planet needs to qualify that Earl Grey needs to
be hot?? <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In terms of
newer, commercial (or nearly commercial) processes there were some very
insightful ‘X’ presentations from Neil Hopkinson and Dror Danai of Xaar and
XJET respectively. The high speed sintering process itself has been well
documented and Neil, as ever, delivered an accomplished presentation; however
the Xaar business model both with this process as a service and internal tool
continues to intrigue and will, I suspect prove disruptive. Dror’s presentation
provided some real insight into the almost-ready-for-commercialisation nano
particle jetting (NPJ) process with both metal and ceramic materials. The
R&D model at XJET is beyond impressive, I discovered when I talked directly
with Dror at the event. The “magic” behind this process lies in controlling the
delivery of the nano particles in a proprietary dispersion material. The
enabling tool is the proprietary inkjet head, and the temperatures it can
withstand. Not a dissimilar narrative to Xaar, actually. Moreover, the anecdote
I heard more than five years ago, about “inkjet being the future of additive
manufacturing” kept coming back to me during the conference. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In terms of
advanced applications highlighted at the conference, delegates were enlightened
on some of the intricacies of producing parts for performance bikes for the UK
Olympic and Tour de France teams (METRON), Cars (BMW), electronic products (Texas
Instruments), and hearing aids (Sonova). There was also a long-term AM vision
presentation from Airbus, but this was generic in nature, with no specific
applications referenced. While none of these applications are wholly novel in
terms of the sectors, the Sonova presentation in particular highlighted the
over-arching narrative of progress with AM, and what can be achieved now,
compared with when it was first implemented. Sonova, for instance, via its
various brands has been producing millions of small production hearing aid
parts with plastic AM since 2007. Ten years later, in 2017 the company has
transitioned to metal AM – with biocompatible materials and improved
functionality — at the same volumes.<span style="mso-spacerun: yes;">
</span>This is a really big deal — for the company, for the technology and a
great marker of progress for the additive industry as a whole. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I mentioned
Xaar’s business model above, and I will be digging deeper into this via a new
source just as soon as I get clearance. However, another company that revealed
a very interesting business model with AM is Johnson Matthey (JM), a world
leading catalyst manufacturer, with core competencies of developing catalytic
materials, coating, powder production and ceramics. Funnily enough, the
presenter, Samanth O’Callaghan joined Johnson Matthey from Xaar two and half
years ago. Regardless, JM after initial research into various AM processes in
2009, initiated a very specific, application based solution for AM by
developing a binder inkjet ceramic AM process. It’s another interesting
business model, once again based on user evolution, whereby JM also developed
and uses its own ceramic materials — not a surprise really, considering the
company’s expertise. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Of note
during Samantha’s presentation was the positive qualification for using this
process, namely the scalability of binder inkjet technology and the facts that
it is “faster and cheaper at scale.” She highlighted the significant
post-processing requirements, and how porous parts are; stressing that this was
actually an advantage for the JM application. Today, JM is able to make a
better product, with greater sustainability and cheaper, with its ceramic AM
process. The company is in the process of establishing its pilot plant,
which will be completed in a few months, and will be manufacturing at scale;
“tonnes per year,” according to Samantha, with automated bespoke material
handling and an integrated end to end solution. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The scope
of the programme was wide, and the depth of the presentations, individually was
so impressive and informative, that it is impossible to do it full justice in
one round-up article. However across the three days, four themes kept recurring
— in presentations and conversations — notably the skills shortage around AM;
Funding; AM integration into factory workflows, both digitally and physically;
and how this is often resulting in a hybrid (subtractive and additive)
workflows. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The content
from the three days has given me, and I suspect all the delegates, much to
think about. I certainly have plenty to follow
up on and write about for the next few weeks (months?). <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com1tag:blogger.com,1999:blog-1808856288506299425.post-10253626902797772132017-07-04T21:43:00.000+01:002017-07-04T21:43:10.164+01:00The AM Ancillary ProblemOpEd for Disruptive Insight, Issue 6 (unedited)<br />
<br />
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There is a
problem around the Additive Manufacturing (AM) and 3D printing industry that
never quite gets enough oxygen but is never far from the surface. It certainly
is not going to go away any time soon. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I would be
the last person (or at least one of the last people) to dispute the amazing
capabilities of AM and 3D printing hardware systems used for industrial
applications. I never get bored of watching the faces of people seeing a
complex part <i style="mso-bidi-font-style: normal;">off an AM machine</i> for
the first time, and the incredulous looks increasing as the process is
explained to them. And yes, while more infrequent these days, it still happens.
(But that’s a story for another day.)<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The ability
to build complex parts, in one piece, and the advantages this brings of
increased strength, lighter weight, reduced material consumption and assembly
component consolidation for an increasing range of applications are all well
documented and justifiable drivers for this technology group. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">However,
oftentimes, the focus for these advantages is singularly the additive hardware
that build the parts layer by layer. This is understandable up to a point —
it’s the enabling process where the advantages listed above materialise — but
in reality, for new (and even regular) users, it does not convey the full
picture of what is required to get that part “off the machine.” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">AM hardware
systems are part of an extensive ecosystem of technologies that enbable it,
both pre- and post-process. These days there is greater emphasis being placed
on the pre-processing discipline of Design for AM (DfAM), file preparation and
file format in terms of technology development, debate and awareness. In the
previous issue of Disruptive Insight Kruno Knezic addressed some the the issues
around design software and skills and highlights some of the progress. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Where there
is still shade is around the in-process and post-processing extras —
specifically the ancillary hardware that is often critical to an additive
process but gets overlooked in terms of its contribution to the end result, the
time it adds to the actual build time, the space it consumes and, most notably,
the cost it adds to the purchase price — rarely talked about. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">This is not
actually a new problem born of the many new processes and machines now available
on the market. Historically, Stereolithography systems have always required
curing ovens, often larger than the AM machine itself. Similarly, the Laser
Sintering machines of the 1990’s needed powder handling /removal systems and
recycling hoppers and sieves. Not to mention the Personal Protective Equipment
(PPE) for machine operators. The post-processing options for plastic sintered
parts back then, also invariably required infiltration operations, as well as
finishing processes, particularly if aesthetics were important alongside the
strength advantages that laser sintering offered. The Fused Deposition
Modelling (FDM) process also required finishing processes to eliminate the very
obvious stepping effect of the process during its early years —baths of
chemicals, and later water baths for water soluble supports<span style="mso-spacerun: yes;"> </span>were common requirements, not to mention the
endless sanding . <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As we head
into the final quarter of this current decade, additive processes and the
materials used to build parts are considerably more advanced than they were in
the 1990’s. I’m stating the obvious now, but the materials palette is much
broader; resolution, accuracy and repeatability are consistently meeting the
industrial requirements for critical prototyping, tooling and some production
applications. What is still frequently overlooked, however, is that these
achievements often require secondary processes — that barely ever get a
mention. Certainly not in the marketing materials or the sales pitches. As
stated above these secondary processes require considerable investment,
financially (of course) that can double the price of the actual 3D printer; but
also time and floor space.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It is
noticeable that the term “post-processing” is often used interchangeably with
“finishing” — this is somewhat of a misnomer, actually. With many processes
there are a series of essential post-processing steps prior to the 3D printed
part finishing stages. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Today, most
resin polymer additive processes still require oven curing. Laser sintering and
laser melting additive processes still require powder handling equipment. On an
industrial scale this can be twice or even three times the footprint of the
additive hardware itself. For metal parts, removal from the build plate is a
particularly undesirable part of post-processing, and that’s before even
starting on the support structures. Moreover, the PPE equipment for metal
powder processes is more essential than ever. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">But even
consider the new, more accessible plastic powder bed hardware from Formlabs.
Launched this month, the Fuse 1 system is an industrial desktop machine that
offers, proportionally, the power and material advantages of a powder bed
fusion system in a compact, more affordable format than alternatives on the
market. There is no mistaking that it is a welcome addition to the market —
accessibility is one of the major keys that will continue to drive uptake and
adoption. But the eye-catching headline price of this system is $9999 / €12098.
Or, if you look at the website, it “starts at” those prices. That’s because,
when you look at the technical specifications, the actual printer IS that
price, but a “complete SLS solution” requires considerable ancillary equipment.
Indeed, the complete solution includes the printer, a post-processing station
and intuitive software for setting up and managing prints — and costs twice the
“starting” price, at $19,999. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It was
actually a conversation about the Fuse 1, in this regard, that triggered this
article. And it made me think on how often the excitement of a new launch often
overlooks the ancillaries issue. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">HP did
something similar when they launched too, if you remember — launching the Multi
Jet Fusion additive system months ahead of the HP Jet Fusion Processing
Station, required to again provide the complete solution. The ancillary
equipment required for MJF parts post build easily doubles the footprint of the
3D printer, and it’s not that small to begin with, and it adds considerably to
the capital expenditure cost. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So it
behoves to look around at some of the other new(er) additive system offerings
with ancillaries in mind. And actually it becomes obvious that some vendors are
aware of the issues with ancillaries and while they are not talking about them,
there is evidence that they are attempting to overcome some of them with their
tech development. That said, the familiar need to make a trade-off, depending
on application requirements, process requirements and budget etc, remains. As
it has always been. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Carbon’s
CLIP process, launched originally on the M1 3D printer, is a resin polymer
process that produces parts that need to be cleaned and cured. The
significantly faster speed of the printing process itself, is offset somewhat
by these post-processing steps. However, Carbon’s business model goes some way
to mitigate this. First, the company’s business model is subscription based,
meaning that the the costs include all the ancillary, post-processing equipment
(as well as the software updates). Moreover, the 2<sup>nd</sup> generation of
the technology — in the SpeedCell format, with the M2 printer — includes
increasing automation for the cleaning phase. It’s all moving in the right
direction. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Desktop
Metal <span style="mso-spacerun: yes;"> </span>is another company addressing some
of the ancillary issues head on. DM launched its new powder metal 3D printers
with full visibility of the ancillary furnace that is required post-build. In
terms of part removal and support removal, the company has addressed this
within its technology development to reduce the pain-staking and time required
for these post-processing steps. Another trade off. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
And then there is Rize: post-processing, or rather the lack
thereof, is one of this company’s USP’s. I gave them a bit of a hard time a
couple of months back, for using a tagline of “zero post-processing.” At the
time, it was about sensationalized marketing, which I posited was actually
making potential users more cynical than they might otherwise be. The point I
was making is that amid its competition, the truth (ie minimal post-processing,
relatively speaking) will get plenty of attention. It’s actually a very big
deal when lined up against its cohorts. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
The point here though is not about promoting any one
technology over another. There is very little point in doing that these days
because process selection is (and should be) application driven. The point is
to raise awareness of the ancillaries required to make 3D printers work — at
any level. It’s kind of like the insurance equivalent of the small print, so —
ask the questions, and if possible, talk to experienced users, that’s always
where you’ll find unequivocal truth. <o:p></o:p></div>
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Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com1tag:blogger.com,1999:blog-1808856288506299425.post-71247113105936226342017-07-03T17:16:00.000+01:002017-07-03T17:16:31.251+01:00GE & AM — A Historical Perspective, Ramping Up and What Next?Feature Article for Disruptive Insight Magazine, Issue 6 [Unedited].<br />
<br />
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Everyone
has heard of GE — or General Electric. Right? That big American company that
makes fridges, washing machines and lights etc. ….. <o:p></o:p></span></div>
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<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Before the
company’s ventures into the additive manufacturing (AM) industry beyond being an
early adopter of the technologies, that’s certainly how I thought about it — if
I thought about it at all. Said ventures have been coming thick and fast over
the past 12 months and I decided to take a closer look and think around it a
little bit.<span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
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<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In broad
brush strokes, GE is a huge US multinational company, incorporated in NYC on
the Dow Jones stock exchange and is currently in the process of moving its
global headquarters to Boston, MA (from Fairfield, CT) — not a small
undertaking by all accounts, but the move is scheduled to be completed 2018.
The company ranks high on the much vaunted Fortune 500 list, and this year
placed as the thirteenth largest company in the United States according to
gross revenue figures of $111.5 Billion. The company’s history is a fascinating
one, and in my ignorance, I was unaware of its origins which date back 125
years. In 1892 General Electric (which has never changed its name) was formed
through the merger </span>of the Edison General Electric Company of
Schenectady, New York, and the Thomson-Houston Electric Company of Lynn,
Massachusetts.<span style="color: #1a1a1a; font-family: Helvetica; font-size: 14.0pt; mso-bidi-font-family: Helvetica;"> </span>Four years later, in 1896, GE was one of the
12 original companies listed on the Dow Jones Industrial average, and today it
is the only original company to still be listed. <o:p></o:p></div>
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<br /></div>
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As one might imagine, a century and a quarter has resulted
in many changes and vast growth for this industrial giant, involving countless
mergers, acquisitions and divestments. Far too many to document here, but of
note is the sale of the division of the business for which it has traditionally
been best known among the general populace — its appliance division, which was
sold to Haier Group for $5.4 million at the beginning of 2016. <o:p></o:p></div>
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<br /></div>
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As of 2017, GE is formed of 10 independent business
operations, which are categorized as follows, according to the company:<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><o:p></o:p></span></div>
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<br /></div>
<div class="MsoListParagraphCxSpFirst" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Aviation<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Capital<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Digital<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Energy Connections<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Healthcare<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Lighting<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Oil & Gas<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Power<o:p></o:p></div>
<div class="MsoListParagraphCxSpMiddle" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->GE Renewable Energy<o:p></o:p></div>
<div class="MsoListParagraphCxSpLast" style="mso-list: l0 level1 lfo1; text-indent: -.25in;">
<!--[if !supportLists]--><span style="font-family: Symbol; mso-bidi-font-family: Symbol; mso-fareast-font-family: Symbol;"><span style="mso-list: Ignore;">·<span style="font: 7.0pt "Times New Roman";">
</span></span></span><!--[endif]-->And, the most recent — GE Additive. <o:p></o:p></div>
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<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">GE, more
specifically GE Aviation, is one of, if not, THE most prominent example of AM user
evolution. This division of the company has been using additive technologies
for more than two decades, and was among the earliest adopters. Tales of the
earlier history with additive can vary different depending on who you listen to
/ speak with from GE Aviation. Most recently, I heard GE Aviation’s CEO, </span>Mohammad
Ehteshami, speaking at the Materialise World Summit (MWS) in Belgium, about
GE’s initial foray into additive manufacturing both in house and via a local
service provider in Cincinnati, one Morris Technologies. Since hearing him
speak, much of the content of his presentation has also been published in a
couple of <a href="http://www.gereports.com/post/121590125055/mother-knows-best-how-mohammad-ehteshami-traveled/"><span style="color: windowtext; text-decoration: none; text-underline: none;">GE Reports</span></a>
with some delightful perspective and further details. <o:p></o:p></div>
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<br /></div>
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The MWS presentation and the <a href="http://www.gereports.com/epiphany-disruption-ge-additive-chief-explains-3d-printing-will-upend-manufacturing/"><span style="color: windowtext; text-decoration: none; text-underline: none;">reports</span></a>
provide the historical context of GE’s evolution with additive technologies
under Ehteshami’s leadership. He has been with the company for 31 years, no
less, and in that time he has steered the development of one of the world’s
largest and most powerful jet engines. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
GE Aviation’s relationship with Morris Technologies, itself
led by Greg Morris whose reputation across the AM industry is legendary, began
back in the 1990’s in the traditional way — for engine prototypes that could be
iterated rapidly. Over time, as the additive processes and materials improved,
and experience increased, projects progressed — as did the relationship with
Morris. Ehteshami and his team were developing the LEAP engine at this time,
and had hit a roadblock with a complex part that required a multiple component
assembley — the now famous fuel nozzle — and considered the possibility that
additive manufacturing might offer a solution. But they didn’t know how, but
they knew a man that might. <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
The story goes that “[t]hey swore Morris to secrecy and sent
him the computer file with the drawing of the intricate nozzle tip. He printed
it from a nickel alloy and invited the team over a few days later. ‘I remember
that day like today,’ Ehteshami says. ‘I was excited but also disturbed. I knew
that we [had] found a solution, but I also saw that this technology could
eliminate what we’ve done for years and years and put a lot of pressure on our
financial model.’”<o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
So (relatively) quickly, Ehteshami took action, as he
relayed at MWS: “And we bought the company” in 2012. And indeed this was really
the first compelling sign that GE was serious about AM in a different way to
its aerospace cohorts. The news of the Morris acquisition got a great deal of
media and industry attention at the time, as you might expect, but it was all
focused on the part — that fuel nozzle, and by default the LEAP engine. What I
suspect was not fully understood back then was GE’s big picture vision for AM. <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
The past 12 months have gone some way to fill that picture
in. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
It was about this time last year that GE Aviation set the AM
and 3D printing industry alight once again, with the news that it was set to
acquire two European metal AM vendors — SLM Solutions (Germany) and Arcam
(Sweden). Negotiations didn’t quite go according to plan, but the end result
was similar when the $1.6 billion deal went ahead with the acquisition of a
metal powder bed fusion technology company, Concept Laser (also in Germany),
and the electron beam melting technology company, Arcam. There has been much written
and debated about the size of this deal ($), and, more pertinently, about the
many implications for the AM industry itself in terms of metal AM competitors
and critical users of these two acquired brands. There are some arguing that GE
is setting up to monopolize the metal AM part of the industry, particularly for
aerospace applications, but others see it differently, arguing that it will
drive developments, applications and, ultimately, adoption across the entire
industry.<span style="mso-spacerun: yes;"> </span><span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Personally I am still on the fence, it could go either way
but the aerospace angle here cannot be overstated. GE certainly was a client of
Renishaw and EOS, indeed the LEAP engine fuel nozzles are currently qualified
on EOS machines. How long it will take for them to transfer this to the Concept
Laser systems — if indeed they do / can — remains to be seen. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
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At this point it is hard to argue that GE is not seeking to
at least dominate this sector. Since the acquisitions, GE has gone on to
separate its focus on additive out from the Aviation division, with the
establishment of a dedicated division of its own: GE Additive, towards the end
of last year. This independent division quickly went on to make a series of
impressive launches including opening the first of several Customer Experience
Centers, in Munich, Germany. The intent is to set up a center of AM excellence,
furnished with around 10 AM machines from Concept Laser and Arcam and operated
by up to 50 GE Additive employees to provide services as well as hands-on
training and instruction for customers. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
The further intent is to replicate this model all around the
world to “expose and engrain the additive technology to manufacturers
worldwide,” according to Robert Griggs, general manager of the Customer
Experience Centers for GE Additive. So while aerospace will still be a dominant
application, it certainly is not the only focus. With the Arcam platform in
particular, medical applications are proliferating along a similar growth curve.
This point is supported by GE Additive’s announcement just this month, of its
formal collaboration with Stryker. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Talking of AM announcements this month, GE has been prolific
– yet further indicators of the dedication and focus to this technology field.
GE Additive has, in just a few weeks, announced: that it has added its
proprietary Predix platform to Concept Laser machines; the aforementioned
partnership with Stryker; a similar collaboration with Oerlikon; an education
funding initiative with 400 schools to receive 3D printers; and perhaps most
significantly, based on all its newly acquired IP plus decades of knowledge, GE
is developing its own new, large frame metal AM machine. Designated ATLAS, this
powder bed system is being developed to build parts up to 1 metre in the X
& Y axes. <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Despite the size of and funding available to GE it is
particularly interesting to note that partnerships / collaboration are still a
priority. The newest relationships, with Stryker and Oerlikon are still to bear
fruit. But once again, GE’s history in this regard highlights the real
opportunities that exist. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Also just last week French Aviation company Safran announced
that it had obtained certification for a critical aerospace, metal additively
manufactured gas turbine engine part from the European Aviation Safety Agency
(EASA). The part — a nozzle — is a core component within an auxiliary power
unit (APU) for the Leonardo AW189 helicopter. This successful
certification means that Safran can roll out the nozzles across other turbine
models, validating additive manufacturing as a means of production for these
high-stress parts.<span style="color: #262626; font-family: DroidSans; font-size: 20.0pt; mso-bidi-font-family: DroidSans;"><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Reporting on this development, Safran disclosed that the
nozzle was produced using the Selective Laser Melting (SLM) process with a hastelloy
X (nickel-based) material. Moreover, the part is now 35% lighter than its
conventionally machined predecessor and has consolidated an eight-part assembly
into a four-part assembly. <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Sound familiar? <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
It’s really not that surprising when you learn that the
Safran nozzle comes from CFM International, a decade old collaborative venture
between GE Aviation and Safran Aircraft Engines. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">GE’s
additive growth trajectory in recent years has been phenomenal. Key to this is
that it is not linear, but the result of a multi-faceted approach to the entire
ecosystem of technologies driven by high value applications. <o:p></o:p></span></div>
<div class="MsoNormal">
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<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Where GE
Additive goes from here is mighty hard to second guess, so I will leave you
with GE’s own words from its Investor Relations page for 2017: “We’re not done
yet. Expect continued transformation in 2017 and beyond.” <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com0tag:blogger.com,1999:blog-1808856288506299425.post-26149767128275903732017-05-12T18:43:00.002+01:002017-05-12T18:43:59.236+01:00If You Were @ Rapid+TCT, Probably No Need to Read This!<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Ahead of
leaving for Pittsburgh last weekend to attend <a href="http://www.disruptivemagazine.com/opinion/rapid-tct-event-preview">Rapid
+ TCT</a>, I had a couple of deadlines to meet, including a headline <a href="http://www.disruptivemagazine.com/opinion/editorial-comment-issue-4">Editorial
commentary</a> for the latest issue of Disruptive Insight which went out while
I was away. During my travels, I saw the notification that it had been
published and, habitually, pushed it out over my social media channels. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It seemed
to strike a nerve in various quarters and generated traction — both on social
media and the show floor at Rapid + TCT. Within that piece I focused on the
evolving nature of sensationalised marketing activities across the 3D printing
and additive manufacturing industry, and the real consequence of user cynicism.
I also posted a follow-up piece after talking to the two companies at Rapid
that I had highlighted — as examples — in the original post, in the interests
of fairness. There are lots of opinions flying around on this, and I have been
trying to put together a bigger picture view to clarify my own thoughts further.
<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Marketing
is an essential part of any successful business — generating attention and
sales for that business is key to survival and growth. That’s a given, and
generating attention in an industry that is experiencing strong growth itself,
with increasing numbers of competitors can be tricky and demanding. It can also
lead to hyperbole and exaggeration, and that’s where the problem lies. I hope
the debate continues. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As I looked
down on the Rapid + TCT show floor from the glass-sided bridge that crossed
over it, it struck me how this type of event is, fundamentally, a massive
marketing platform offering a way to get companies’ messages out directly to
potential customers one-on-one, as well as to wider audiences via an increasing
3<sup>rd</sup> party press corp, some of whom can get quite competitive too. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Competition
is not bad in and of itself — it drives progress and innovation, I believe.
However, it <i style="mso-bidi-font-style: normal;">can</i> also trigger bad
behaviour from people involved in it. I’ve witnessed this a few times during my
career, both directly and indirectly. Sometimes it can be humorous, other times
it is much more hostile. Invariably bad behaviour is unnecessary. I’ll likely
circle back to this throughout this review! <span style="mso-spacerun: yes;"> </span><span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The first
day of Rapid + TCT was all about information — the show floor was still being
built up. Workshops and tutorials ran all day, with a heavy focus on 3D
software and additive manufacturing (AM) for medical applications. There was a
very high concentration of highly knowledgeable and skilled medical people all
sharing and updating their peers. It was inspiring. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The main
conference event kicked off after lunch with a 4 hour keynote session, again
featuring some of the leading-lights in the AM industry. SME, the co-hosts of
this event, and America Makes were prominent during this session and expounded
the tremendous growth both organisations are experiencing. It became a
recurring theme across the entire event. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">During the
subsequent keynote presentation by Mickey McManus, Autodesk’s </span>Chairman of
MAYA and Research Fellow Office of CTO/Future of Learning, more themes were
teased out that would reoccur over the following days that are of great
importance to the AM industry, specifically: cocreation, machine learning and
skills development, the moving boundaries between the digital and the physical
worlds<span lang="EN-GB" style="mso-ansi-language: EN-GB;"> and the opportunities
available for early adopters. The latter of these followed Mickey’s assertion
that with 3D software and 3D printing: “You haven’t seen anything yet.” A bit
of a cliché, certainly, but with good reason — I heard many variations on this
while I was in Pittsburgh, and indeed for the last couple of years. “We’re
still just at the beginning.” “We don’t know what we don’t know, but I do know
we only know a tiny fraction about 3D printing right now.” Etc. (That last one
blew my mind, but just taking it at face value here.)<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Independent
consultant Todd Grimm followed Mickey’s presentation with a consummate delivery
of a keynote rounding up what’s new in 3D printing and AM, with a nod to 3D
scanning too. It was fast-paced and provided a very quick flash past of new
hardware platforms that now feature on the competitive landscape of AM. Once
upon a time, Todd’s presentations (he’s been doing this for many years) would
cover historical context and every new development from the past year. That’s
all changed – he only went back to August 2016 in his coverage, and while the
names of everything new flashed past on one of his animated slides, he could
only highlight some of them in his speech due to time constraints. Another, but
particularly effective pointer to the tremendous growth that the AM industry is
enjoying. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Prior to
arriving in Pittsburgh, I had two must-attends on my radar. One of them was the
panel session that rounded up Monday’s conference session and brought together
some industry giants — Fried Vancraen, (Materialise, CEO); Vyomesh Joshi (3DS,
CEO); Greg Morris</span> (GE Aviation, Additive Technologies Leader); and Stephen
Nigro (HP, President, 3D Printing). For me, <span lang="EN-GB" style="mso-ansi-language: EN-GB;">Fried stood out in both stature and experience, not deviating from his
firm beliefs that the value of 3D printing and AM always lie in meaningful
applications. Greg Morris, like Fried, has a long and successful career in the
AM industry. Greg, now at GE since his company Morris Technologies was acquired
by GE, is the dominant force behind the LEAP engine nozzle production
application of metal AM. It is THE go to application for explaining the current
advantages and potential of AM in terms of topology optimization, light
weighting, qualification etc. Rightly so, but I could barely suppress a snigger
when Stephen Nigro commented: “how many times are we going to hear about the GE
LEAP engine nozzle?” It was funny because many people have whispered that
behind the scenes, many many more have likely thought it, but this was the
first time someone said it out loud in the public domain, as far as I’m aware. So
while the LEAP engine nozzle application is totally valid, hugely
transformational in nature, and will likely go down in AM history — until there
are 20/30/40 more examples of similar stature out in the open it is hard to
claim real progress. I say ‘out in the open’ because there actually are more,
they’re just all still a secret. <span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There were
some other, bordering on comical, alpha-male moments on the stage during this
session, but I think the main take-away for the audience came towards the end,
as the panel did concur on one major point: the industry needs to come together
to progress standards. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Tuesday
morning, following a girly breakfast with two amazing women — Sarah Goehrke and
Mara Hitner — got underway at the convention centre with a truly surreal moment
when some slam poetry, about manufacturing apparently, was delivered prior to
the early keynote session. Maybe it was too early in the day (8am), or maybe I
am just too old, probably a combination of the two; but it really flew right
over my head and seemed somewhat misplaced IMHO. I do get that the organisers
of Rapid + TCT are upping the ante and going for cool delivery and audience
interaction, rather than the traditional industrial delivery which can get
quite dry, but this struck me as trying a bit too hard. The graphic
story-boarding only contributed to this feeling. That said, as I mentioned, it’s
probably just because I am old and boring! <o:p></o:p></span></div>
<div class="MsoNormal">
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<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">This session
was all about metal AM, with presentations by Philippe Cochet of GE and Ric
Fulop, the CEO of <a href="http://www.disruptivemagazine.com/opinion/first-impressions-new-3d-printing-platforms-desktop-metal">Desktop
Metal</a> as well as a panel session, sponsored by Desktop Metal, and featuring
individuals from three companies that Desktop Metal are engaging with. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Desktop
Metal (DM) was definitely the darling of Rapid + TCT 2017 – the company made a
huge splash and generated an equally huge amount of attention. I can only guess
at the $$$ they paid to get that attention — as well as the sponsored panel
session, DM also sponsored the free WiFi access for visitors across the whole
event with unavoidable messaging, and had one of the largest stands on the show
floor, which was packed full with visitors every time I saw it. I got a few
moments with Ric who showed me some of the parts, briefly explained how the “easily
removable” supports and parts can be designed for uniform shrinkage, but he was
literally run off his feet with huge demands on his time, so he agreed to
answer any questions I send to him, imminently. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I’m still
reserving judgement on the DM process(es) and the parts off it. I heard varying
and sometimes conflicting opinions from others about it too. Ultimately I have
been left in no doubt that the DM processes have been developed by some very
clever people, they are progressive and there is definitely a “secret sauce”
involved that is not in the public domain. But I am also certain that there
will be limitations to this process, particularly for production applications. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The other
notable announcement from DM actually came during the Stratasys press
conference — specifically a partnership agreement between the two companies
that will support an aggressive go-to-market strategy for DM via Stratasys’
reseller channels.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Stratasys
used Rapid + TCT 2017 to host a major press conference, it took up a lot of
time, but that’s ok because I’ve always found that time spent with SSYS people
rarely disappoints. And this opportunity was no exception. Unfortunately, most
of the good stuff is off the record, but we’ll get to that. <o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;"><span style="mso-tab-count: 1;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
headline of the Stratasys press conference was the introduction of its Continuous
Build 3D Demonstrator. This follows the Infinite Build and the Robotic
Composite 3D Demonstrators that the company unveiled mid-2016. I have to say, I
do like this approach and Stratasys is completely upfront with it too. These
are not, yet, commercial systems and there is no pricing or timeline for
shipping provided. It’s more like a public beta test, whereby the company is
willing to demonstrate its direction and partially lift the lid on its R&D
activities. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">If there is
maybe one slight complaint that could be levelled here it is in the naming of it.
“Continuous Build” is perhaps a little deceptive, and in 3D printing implies a
conveyer belt approach but that is not what this 3D demonstrator is about. The
Continuous Build concept is all about automation and modularity. The 3D
printing element of it — Fortus quality no less — is actually just an enabling
function of it. The automation is controlled by an innovative cloud-based
architecture that is linked to multiple “cells” that can vary in number and
geographic location. The goal is continuous production capabilities, whereby
each individual cell is fed print jobs with minimal operator intervention,
automated part removal and intelligent control for queue management and load
balancing, courtesy of Stratasys’ GrabCAD infrastructure. Moreover, if a print
fails, that job will automatically be routed to the next available cell, again
without operator intervention. The platform is wholly scalable from three cells
ad infinitum. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">At the
press launch, Stratasys was keen to show evidence of how and why this approach
is so important for different volume production applications and had three key
customers on hand to explain it from their point of view, namely In’Tech
Industries, the Savannah College of Art and Design (SCAD), and FATHOM. It all
made a great deal of sense actually, and keenly illustrates Stratasys’ holistic
approach to providing production solutions for manufacturing applications — and
not just in the aerospace and automotive sectors. The company’s horizons are
much, much broader than that! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So, a couple
of snippets on those off-the-record conversations, there were a few, but I have
no intention of getting anyone into trouble, suffice to say that there is a
general consensus that the company has made some mistakes in the past, one of
particular note. But I also picked up on a unanimous determination to learn
from those mistakes and build from them positively. The metal connection,
innocuous as it is at this point, with DM is also strategic for the long term
and, there is “A-LOT” more still to come from SSYS with the demonstrators. Looping
back to my earlier points on competition, it was very interesting talking about
how competitors influence Stratasys’ approach. One source openly acknowledged
that HP in particular gave Stratasys “a much needed kick” in 2014, in terms of
ramping up R&D and its approach to the market. Today though, across the
board at Stratasys there is little to no fear that HP poses any sort of
competitive threat. To be fair, I’ve heard similar from sources outside of
Stratasys too, one an ex HP employee. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">That’s how
things stand today, but the promises of HP with regard to AM for the future
cannot be dismissed easily either, particularly around its R&D into
embedded electronics. Moreover, HP continues to drive its market activities for
multi jet fusion with a triple announcement this week. The company announced a new
partner for its ‘open platform’ for materials development, namely the chemical
company Henkel, who joins BASF, Evonik and Arkema among others. Notably HP has
also revealed new, extensive global sales channels with 30 partner companies
that will become resellers of the multi jet fusion platforms. In addition HP is
working with a number of <b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;">experienced</i></b> 3D printing service providers.
Just yesterday, Materialise announced it has started offering production
services on its two MJF platforms, which were still behind locked doors a few
weeks ago. <o:p></o:p></span></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It was only
at this point that I got to spend time on the show floor. To be frank, I was
barely able to skim the surface with only a few hours of show time left before heading
to the airport, but some of my technology highlights are here: <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I was
really interested to get deeper insight into the 3DEO offering. There is some cross-over
with the Desktop Metal narrative here, specifically it is a new, low-cost metal
3D printing process, it uses MIM materials and it is innovative and disruptive
in nature. There is plenty to differentiate it though, because the extremely
clever team behind it is offering this process as a service, demonstrating good
results and does not appear to be over-promising anything. The process itself
is intriguing — it is, at first glance, a powder bed binding process. However,
the nature of the binder delivery is absolutely key and there is a hybrid
approach included in the process in that a subtractive tool precisely cuts away
at the defined geometry every few layers. Moreover, the team is open about the
limitations of MIM materials, particularly in terms of shrinkage and densities.
But, like, I said they are demonstrating some impressive results. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There was
another new, low cost (</span>$120,000)<span lang="EN-GB" style="mso-ansi-language: EN-GB;"> metal 3D printer on show at Rapid + TCT too: the Xact Metal XM200. This
is a small, portable powder bed fusion process with a </span>build volume of
127 x 127 x 127 mm, a 250 W Fibre Laser and layer resolution down to 20 μm. As
yet the material palette is small, the platform can work with 316L Stainless Steel
and Inconel 718 Superalloy. However, Titanium and Aluminum composites and
Maraging Steel are under development. <o:p></o:p></div>
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<br /></div>
<div class="MsoNormal">
The low-cost metal market is expanding dramatically, and the
other players — <span lang="EN-GB" style="mso-ansi-language: EN-GB;">OR Laser and<span style="mso-spacerun: yes;"> </span>Mark Forged — were also at Rapid. </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">One other nugget
that should be tucked away for users of the stereolithography (SL) process is a
new system coming from CIdeas. There are currently no specs on this platform,
but some intriguing teasers from CEO, Mark Littrell about his new company Paxis,
which has developed a new approach to 3D printing with resin with opportunities
for increasing printing speed, scalability and intelligent resin consumption —
without huge vats of resin. Jason Lopes left Legacy Effects to work here, which
speaks volumes too. One to watch, for sure. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">On company
news and developments there were Rapid + TCT announcements from a number of
industry incumbents. Notable among these were the new materials from
EnvisionTEC. Talking to Sarah Webster, it was clear that material development
remains a key focus for CEO Al Siblani. New materials were also unveiled by
SABIC. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">FormLabs introduced
its new Form Wash and Form Cure solutions for the first time, the intent being
to reduce post-processing times. 3D Systems and Optomec both released upgraded
systems too. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I got a
chance to meet with Andy Snow, EOS’s US VP and talked a lot about industry and
company growth. Interestingly, Andy highlighted how GE is still a dominant
customer of EOS. This is not surprising, seeing as that LEAP engine nozzle is
qualified and produced on EOS machines. There are some rumours (not from EOS)
that this is in the process of changing, following the acquisition of Concept
Laser by GE Aviation. That said, it’s going to take <b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;">at least</i></b> 12 months for a
switch over and those LEAP nozzles are still in production. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Carbon was
also highlighting its new systems, the team were all visible as they were
wearing Adidas trainers with 3D printed midsoles. There’s no denying it — they
look cool. The company also demonstrated a new material — flexible
polyurethane, which is available via Sculpteo’s 3D printing service as of this
week. <o:p></o:p></span></div>
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<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As I creep
towards 3000 words (sorry!) I haven’t even got to some of the conversations I
had in passing during my time in Pittsburgh. I think I’ll save them for a
separate post, but themes include making 3D printing more “ordinary”-business
compatible, education, women in engineering, post-processing and in-process
quality control, among others. <o:p></o:p></span></div>
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<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="List Continue 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Message Header"/>
<w:LsdException Locked="false" Priority="11" QFormat="true" Name="Subtitle"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Salutation"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Date"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text First Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Heading"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Body Text Indent 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Block Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Hyperlink"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="FollowedHyperlink"/>
<w:LsdException Locked="false" Priority="22" QFormat="true" Name="Strong"/>
<w:LsdException Locked="false" Priority="20" QFormat="true" Name="Emphasis"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Document Map"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Plain Text"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="E-mail Signature"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Top of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Bottom of Form"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal (Web)"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Acronym"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Address"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Cite"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Code"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Definition"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Keyboard"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Preformatted"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Sample"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Typewriter"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="HTML Variable"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Normal Table"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="annotation subject"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="No List"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Outline List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Simple 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Classic 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Colorful 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Columns 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Grid 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table List 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table 3D effects 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Contemporary"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Elegant"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Professional"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Subtle 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Web 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Balloon Text"/>
<w:LsdException Locked="false" Priority="39" Name="Table Grid"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Table Theme"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 1"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 2"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 3"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 4"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 5"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 6"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 7"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 8"/>
<w:LsdException Locked="false" SemiHidden="true" UnhideWhenUsed="true"
Name="Note Level 9"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Placeholder Text"/>
<w:LsdException Locked="false" Priority="1" QFormat="true" Name="No Spacing"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading"/>
<w:LsdException Locked="false" Priority="61" Name="Light List"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 1"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 1"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 1"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 1"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 1"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 1"/>
<w:LsdException Locked="false" SemiHidden="true" Name="Revision"/>
<w:LsdException Locked="false" Priority="34" QFormat="true"
Name="List Paragraph"/>
<w:LsdException Locked="false" Priority="29" QFormat="true" Name="Quote"/>
<w:LsdException Locked="false" Priority="30" QFormat="true"
Name="Intense Quote"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 1"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 1"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 1"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 1"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 1"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 1"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 1"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 1"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 2"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 2"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 2"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 2"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 2"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 2"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 2"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 2"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 2"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 2"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 2"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 2"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 2"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 2"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 3"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 3"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 3"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 3"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 3"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 3"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 3"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 3"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 3"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 3"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 3"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 3"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 3"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 3"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 4"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 4"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 4"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 4"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 4"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 4"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 4"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 4"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 4"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 4"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 4"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 4"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 4"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 4"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 5"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 5"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 5"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 5"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 5"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 5"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 5"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 5"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 5"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 5"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 5"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 5"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 5"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 5"/>
<w:LsdException Locked="false" Priority="60" Name="Light Shading Accent 6"/>
<w:LsdException Locked="false" Priority="61" Name="Light List Accent 6"/>
<w:LsdException Locked="false" Priority="62" Name="Light Grid Accent 6"/>
<w:LsdException Locked="false" Priority="63" Name="Medium Shading 1 Accent 6"/>
<w:LsdException Locked="false" Priority="64" Name="Medium Shading 2 Accent 6"/>
<w:LsdException Locked="false" Priority="65" Name="Medium List 1 Accent 6"/>
<w:LsdException Locked="false" Priority="66" Name="Medium List 2 Accent 6"/>
<w:LsdException Locked="false" Priority="67" Name="Medium Grid 1 Accent 6"/>
<w:LsdException Locked="false" Priority="68" Name="Medium Grid 2 Accent 6"/>
<w:LsdException Locked="false" Priority="69" Name="Medium Grid 3 Accent 6"/>
<w:LsdException Locked="false" Priority="70" Name="Dark List Accent 6"/>
<w:LsdException Locked="false" Priority="71" Name="Colorful Shading Accent 6"/>
<w:LsdException Locked="false" Priority="72" Name="Colorful List Accent 6"/>
<w:LsdException Locked="false" Priority="73" Name="Colorful Grid Accent 6"/>
<w:LsdException Locked="false" Priority="19" QFormat="true"
Name="Subtle Emphasis"/>
<w:LsdException Locked="false" Priority="21" QFormat="true"
Name="Intense Emphasis"/>
<w:LsdException Locked="false" Priority="31" QFormat="true"
Name="Subtle Reference"/>
<w:LsdException Locked="false" Priority="32" QFormat="true"
Name="Intense Reference"/>
<w:LsdException Locked="false" Priority="33" QFormat="true" Name="Book Title"/>
<w:LsdException Locked="false" Priority="37" SemiHidden="true"
UnhideWhenUsed="true" Name="Bibliography"/>
<w:LsdException Locked="false" Priority="39" SemiHidden="true"
UnhideWhenUsed="true" QFormat="true" Name="TOC Heading"/>
<w:LsdException Locked="false" Priority="41" Name="Plain Table 1"/>
<w:LsdException Locked="false" Priority="42" Name="Plain Table 2"/>
<w:LsdException Locked="false" Priority="43" Name="Plain Table 3"/>
<w:LsdException Locked="false" Priority="44" Name="Plain Table 4"/>
<w:LsdException Locked="false" Priority="45" Name="Plain Table 5"/>
<w:LsdException Locked="false" Priority="40" Name="Grid Table Light"/>
<w:LsdException Locked="false" Priority="46" Name="Grid Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="Grid Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="Grid Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 3"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 3"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 4"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 4"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 4"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 4"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 4"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 4"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 5"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 5"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 5"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 5"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 5"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 5"/>
<w:LsdException Locked="false" Priority="46"
Name="Grid Table 1 Light Accent 6"/>
<w:LsdException Locked="false" Priority="47" Name="Grid Table 2 Accent 6"/>
<w:LsdException Locked="false" Priority="48" Name="Grid Table 3 Accent 6"/>
<w:LsdException Locked="false" Priority="49" Name="Grid Table 4 Accent 6"/>
<w:LsdException Locked="false" Priority="50" Name="Grid Table 5 Dark Accent 6"/>
<w:LsdException Locked="false" Priority="51"
Name="Grid Table 6 Colorful Accent 6"/>
<w:LsdException Locked="false" Priority="52"
Name="Grid Table 7 Colorful Accent 6"/>
<w:LsdException Locked="false" Priority="46" Name="List Table 1 Light"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark"/>
<w:LsdException Locked="false" Priority="51" Name="List Table 6 Colorful"/>
<w:LsdException Locked="false" Priority="52" Name="List Table 7 Colorful"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 1"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 1"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 1"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 1"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 1"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 1"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 2"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 2"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 2"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 2"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 2"/>
<w:LsdException Locked="false" Priority="51"
Name="List Table 6 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="52"
Name="List Table 7 Colorful Accent 2"/>
<w:LsdException Locked="false" Priority="46"
Name="List Table 1 Light Accent 3"/>
<w:LsdException Locked="false" Priority="47" Name="List Table 2 Accent 3"/>
<w:LsdException Locked="false" Priority="48" Name="List Table 3 Accent 3"/>
<w:LsdException Locked="false" Priority="49" Name="List Table 4 Accent 3"/>
<w:LsdException Locked="false" Priority="50" Name="List Table 5 Dark Accent 3"/>
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<!--EndFragment--><br />
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Have a
great weekend. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com19tag:blogger.com,1999:blog-1808856288506299425.post-13969849062459189732017-05-09T20:42:00.001+01:002017-05-09T20:42:54.348+01:00A Follow Up on Sensationalism & 3D Printing <div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The latest <a href="http://www.disruptivemagazine.com/opinion/editorial-comment-issue-4">OpEd
I wrote for Disruptive Insight (Issue 4),</a> caused a bit of a stir. I figured
it might and I braced myself for the backlash, but sometimes things need to be
said, even when they’re contentious. It starts a debate and it invites feedback
of all sorts and that’s good. Different perspectives are good. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The issue
of increasing sensationalised marketing, and conversations I have had about it
with a number of different people, led to that post. I highlighted a couple of
examples from the 3D printing and additive manufacturing industry — namely
Carbon and Rize — and the feedback came. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">To reiterate,
one more time, this was not intended to be negative commentary on either of
these processes, which I believe are disruptive in nature. And they are representative
of a problem that is industry wide. That said, in the interests of fairness I
do need to follow up on the original post with this one, following
conversations with the both the companies in question. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Subsequent
to the original post being published, Phil DeSimone of Carbon pointed out to me
that the intent behind the “Stop Prototyping, Start Producing” tagline, is different
to how people (me included) have understood it. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In actual
fact, what that tagline actually means, according to Phil, is don’t just think
about additive technology as a prototyping tool, start thinking about it as a
production method. “We’re not telling people to stop prototyping!” I caught up
with Dana McCallum of Carbon on the show floor at the Rapid + TCT event in
Pittsburgh today to follow up further, Phil is currently in Germany, and I
learned that the real messaging behind the tagline holds tremendous value —
prototyping, or rather iterating on the same hardware, with the actual
materials that will be used for final production is a powerful tool for Carbon’s
OEM clients. <span style="mso-spacerun: yes;"> </span><span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It just
needs one more word to more precisely convey that, and I boldly suggested it: “stop
(just) prototyping, start producing.” <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I will
confess, however, I do feel stupid — the actual intent makes a lot more sense
than the assumed intent. But you read “stop prototyping” and the immediate
implication is that you don’t need to prototype any more. It produces a strong
reaction too, which I also explained.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Regardless,
there are lessons here, for me and for vendors, I think. I need to be more
careful, more rational and ask more questions behind the intent. The vendors do
also have a duty of care in their messaging, and the words that they choose
and/or omit. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I went to
talk with Julie Reece of Rize at Rapid + TCT today too. Her response to the
original post was immediate and defensive across the social media channels. But
we talked it out, face to face. Understanding her perspective also gave me
pause for thought, in that there are many marketing claims made across the 3D
printing industry that don’t hold up under scrutiny — “office friendly,” “fully
dense,” “unprecedented strength” among them.” She is absolutely right, I said
as much in my original post. She also explained how the 25 seconds per part
required for removing supports off a Rize platform, compared with 3+ hours for
parts off similar machines, was the reasoning behind the tagline. I don’t
disagree that the virtually zero post-processing with the Rize platform is a
huge leap forward, and extremely attractive for 3D printer users. But as with
Carbon, I pointed out that one extra word in the tagline would have the same
impact: “virtually zero post-processing” — moreover, it is both true <b style="mso-bidi-font-weight: normal;"><i style="mso-bidi-font-style: normal;">and</i></b>
credible. She did not disagree and we parted friends. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So even
though these two examples were used in my original post because they were based
on real conversations I have had in recent weeks, I feel like a mission is
developing …… <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Either that
or I just STFU, which has occurred to me too! <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com2tag:blogger.com,1999:blog-1808856288506299425.post-4892254731836453002017-05-04T10:54:00.001+01:002017-05-04T10:54:24.905+01:00Insight from the 2017 Materialise World Summit<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I’ve made
no secret, over the years, of the fact that I have a lot of time for Materialise,
the Belgian 3D printing company, headquartered in the historic student city of
Leuven. Materialise’s modus operandi has always impressed me, and today that
has not changed, in fact, it’s probably increased following my attendance at
the 2017 edition of the Materialise World Summit (MWS). <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
ethics of this company stand tall. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Since it
was founded in 1990, Materialse has been steered by its shy, self-effacing
leader, one Fried Vancraen. With an impressive engineering background, and a
hands-on approach to all that Materialise does, not to mention more than a
little genius thrown in, this filters down throughout the whole company. What I
hadn’t fully appreciated is the hugely influential, but very quiet,
contribution of Fried’s wife: Hilda. I briefly met this equally qualified,
equally self-effacing bio-engineer, and subsequently learned a little more
about her direct input into the company, from the very beginning, which has
never waned in the slightest. She does not like attention, she does love her
job though, and the company, but more importantly the people employed there and
the people that Materialise is increasingly able to help through the software
and application development around 3D printing for medical applications.<o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">On the
ethics front, as I have reported previously, Materialise does not and will not
consciously accept any military or defence contracts. I further learned on this
trip that on a couple of occasions where it was discovered, after the fact,
that work carried out at Materialise had indirectly contributed to projects of
this nature, the company computed the value of that work and rather than profit
from it, donated the money (surplus to the extensive non-profit support it
donates annually) to charity. For me this speaks volumes, and shines brightly
amid the political and business shenanigans the world is witnessing currently. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Moreover,
at this year’s MWS, the company displayed something more — a real and engaging
sense of humour. You kind of had to be there for the full effect, but I’ll give
it a go…<o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So on the
first day of the event, teasers were being dropped by a number of different
Materialise staff about a big announcement the company was planning at the
evening social event. Like many others, I suspect, I bought into it, wondering
if it was a new product but leaning towards a likely new application. As the
anticipation ramped up, I put it out on Twitter, particularly when it was
announced the “unveiling” was being live streamed on YouTube. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">What
followed was an elaborate production, hosted and performed by senior
Materialise executives. The show was over the top, to say the least, and
centred on a dramatic unveiling of the ‘Materialiser 0.1.’ The build-up
included video footage of a 6 ft crate supposedly leaving the Leuven HQ in real
time and being driven in a white van, to the Concert Noble where the evening
event was being held, with Fried driving. Cynicism levels were starting to rise
at this point, particularly when Brussels’ notorious traffic gridlock issues
saw Fried pushing said crate along an empty street — alone. But I never once
stopped grinning. Whatever this was — it was funny. Eventually the crate,
accompanied by a slightly dishevelled Fried, made its appearance in the room.
Once up on the stage, the opening of the crate came amid great fanfare, to
reveal ……….. nothing, an empty crate. It turns out that Materialiser 0.1 was
actually all of us in that room. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The point
that Materialise was making is that additive tech is important, great even, but
it is meaningless without the PEOPLE. People matter, relationships and
partnerships matter. This was a celebration of people involved in 3D printing —
directly and indirectly. <o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It was a mix
of hilarious, sentimental and heart-warming. I liked it, which given my
sentimental disposition, is not too surprising. I’m not sure everyone shared
those feelings, but for anyone that watched three senior members of the
Materialise board fully committed to delivering a passionate, at times comical,
performance — not to mention the dancing (!), if you haven’t seen it, do — it will
likely remain a talking point for years to come.<span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
overarching point of this entertaining show, however, belied a theme running
through the entire 2017 summit, namely collaboration and co-creation — coined
in the MWS 2017 strapline: Think. Beyond. <i style="mso-bidi-font-style: normal;">TOGETHER</i>
(my emphasis).<o:p></o:p></span></div>
<div class="MsoNormal" style="mso-layout-grid-align: none; mso-pagination: none; text-autospace: none;">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The theme
of co-creation based on serious collaboration, partnerships and shared
innovation permeated MWS at every level from the very beginning and throughout
the two full days of the summit. Although the first indication of this emphasis
on co-creation came earlier, during the press tour I was part of around the
Leuven HQ facility of Materialise a day before the summit proper began. Our
host for the day was Vanessa Palsenberg, Materialise’s Corporate Communications
Manager, and early on she explained how the facility was set up to encourage
the co-creation process — between Materialise divisions and with external
partners to “find the logical fit for 3D printing for applications and within
new and evolving business models.” The point being, it does not fit everywhere,
and shouldn’t be made to fit for the sake of it. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Also during
the tour, which highlighted significant expansion since my previous visit with
a whole new building set to open this summer, we got some insight into the vast
array of additive platforms operated by Materialise and today totalling 144
machines. Most process types are represented too, but not all were visible to
us. Each additive process has its own room — plastic powder bed, industrial
FDM, the Mammoths, metal etc, as well as Materialise’s recently acquired HP
platforms – two of them — but we were only able to glimpse them in a much
smaller, dark room and through a locked door. They did not appear to be in
operation and I heard a couple of rumours as to why that might be from
non-Materialise personnel, subsequent to the tour — I think my eyes nearly
popped out at one point and my toes certainly curled! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">We were not
able to visit the metal room either. It wasn’t directly addressed as to why,
but to be fair time did start to run short. Plus, it seems most of the metal
platforms the company operates are housed in Materialise’s relatively new
dedicated facility for industrial production in Bremen, Germany, which opened
last year. Indeed, this facilitated one of the key take-aways from the tour,
namely the company’s increasing expertise and knowledge in certified
manufacturing processes and procedures with additive technologies. It is not
easy, straightforward or fast, according to Vanessa, and demands traceability
for every part, device and/or implant. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I did get
to try on the beautiful 3D printed fedora though — bonus! <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As the
summit got underway properly the following day, Fried Vancraen gave the first
keynote address, which he used to highlight Materialise’s “unique position” at
the centre of the AM industry and to drive home a key remit of the company: </span>“We
are open to collaboration!” <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
This was with regard to all the key players within the 3D
printing and AM ecosystem, as well as end users, with the ultimate aim being,
always: “meaningful applications.” <span style="mso-spacerun: yes;"> </span><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Attendees
that heard the following keynotes that first morning and that attended any of
the speakers from the subsequent parallel streams of presentations over the two
days were left in no doubt that this was not just rhetoric as evidence was
provided time and time again of collaborative partnerships and meaningful applications
— both from Materialise partners and from Materialise personnel.<span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I’ll just
curate a few examples from my 30+ pages of notes <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
Andreas Saar, VP Manufacturing Engineering Solutions at
Siemens PLM in the US, also gave a keynote address on the first morning of the
event. Following <a href="http://www.disruptivemagazine.com/features/siemens%E2%80%99s-position-additive-manufacturing-ecosystem">my
coverage of Siemens</a> for the last issue of <i style="mso-bidi-font-style: normal;">Disruptive Insights</i>, I was open to learning more about this company’s
position in the ecosystem and will need to readjust some of my opinions on
this, specifically when he said “<span lang="EN-GB" style="mso-ansi-language: EN-GB;">We decided not to buy a vendor, but work with different ones,” at which
point he listed DMG, Trumpf, Stratasys and HP. And this is where the collaboration
and partnerships come in. Saar said: </span>“We believe partnerships are
important, this is the only way to drive this technology forward.” Siemens’
partnership with Materialise was <a href="http://www.disruptivemagazine.com/news/integrated-software-materialise-and-siemens-streamlines-product-design-through-additive">another
case in point</a>, announced a week before the summit. <i><span style="color: #535353; font-family: OpenSans-Italic; font-size: 15.0pt; mso-bidi-font-family: OpenSans-Italic;"><span style="mso-spacerun: yes;"> </span></span></i><o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In this
way, co-creation and collaboration between ecosystem players fuels real
progress and innovation across all disciplines (software / hardware /
materials) and there were numerous other examples — from Dassault, SAP, GE,
BASF and more. At one point during one of the software presentations, someone
whispered to me, isn’t this in direct competition with Materialise? Well, yes,
sort of, but it’s that type of closed, competitive thinking that this
collaborative approach negates. And it’s not a bad thing, IMHO.<o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Beyond the
ecosystem itself though, what MWS highlighted more than anything else was the
benefits of collaboration and co-creation for meaningful applications with end
users. They were in abundance, but stand-out examples, for me at least, were
the GO project by LAYER, Tailored Fit’s Ski boots and the extraordinary breadth
and depth of medical applications undertaken at the Mayo Clinic in the US and
will be covered in the upcoming issue of Disruptive Insights. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">My main
reason for being at MWS this year was that I had been persuaded to moderate a
panel session. One of the contributing factors that swayed me (having
successfully resisted this role for more than 20 years) was that it would not
be recorded. I don’t remember much about it now, to be completely frank, nerves
can do that to a person, but the issues thrown up during the session were pertinently
and expertly addressed by the panellists who came from different backgrounds
and were thus able to offer a variety of perspectives. And for that I must
personally thank Peter Leys, Materialise Chairman; Professor Richard Hague,
founder of Added Scientific and Lead at the AMRG at Nottingham University; Pete
Basiliere, Research VP for AM at Gartner; Mark Truman, Head of White Space for
Jaguar Land Rover; andFilip Geerts, CEO of CEICIMO. Considering the future of
AM was never going to be an exact science, but it does present an interesting
opportunity to assess current capabilities, along with the opportunities — and
challenges — that lie ahead. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Also, I
have to thank Vanessa Palsenberg for the invitation, she and Tais, from
Materialise, (almost) kept me sane in the run-up! But that’s the thing —
they’re good people. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Materialise
is undeniably a company with vast capabilities within the 3D printing
ecosystem, continually demonstrating the will and the means to form
partnerships at every level, but perhaps most importantly of all, it is a
company with compassion that genuinely cares about people. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">One of the
presentations during the two days was given by three of Materialise’s younger employee
demographic and their keen passion, loyalty, commitment and enthusiasm were testament
to the fact that Materialise is a company that practices what it preaches —
every single day. <o:p></o:p></span></div>
<div class="MsoNormal">
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">As
applicable as this is to the 3D printing and additive manufacturing industry
and its wider network of users, now and into the future, it’s perhaps also a
principle that can be applied more widely across the world? <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com5tag:blogger.com,1999:blog-1808856288506299425.post-9676949292367366862017-02-10T11:29:00.001+00:002017-02-10T11:29:11.935+00:00The 3D Printing Industry is Just Like a Tree ….. <div class="separator" style="clear: both; text-align: center;">
<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmFSvlET5KENYyyLZ98grYwXDn7-GKmsfTlPTyjlw0eGwhnIab8FQIQfBKGNafVKQ3t3aRaD6Uc1bzokbuIBGqqjdVBJ6uRaQ6FiCVt5BI8jBa8NVCy10-Cvl71c6RobOrlUjeuAQhEpI/s1600/Tree-dreams.jpg" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="180" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjmFSvlET5KENYyyLZ98grYwXDn7-GKmsfTlPTyjlw0eGwhnIab8FQIQfBKGNafVKQ3t3aRaD6Uc1bzokbuIBGqqjdVBJ6uRaQ6FiCVt5BI8jBa8NVCy10-Cvl71c6RobOrlUjeuAQhEpI/s320/Tree-dreams.jpg" width="320" /></a></div>
<br />
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">Just
because one branch of the 3D printing and additive manufacturing (AM) industry
is demonstrating success, it does not necessarily follow that other branches
are not living up to expectations or are failing. My reason for opening with
that statement will become clearer if you choose to read on, but the use of the
word “branches” here was chosen because one analogy I use for the 3D printing
& AM industry in my daily attempts at comprehension is that of a tree. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The seed
was planted more than 30 years ago and quickly sprouted roots (the different
additive processes that emerged in the early years). The trunk grew upwards and
thickened (which I think is analogous with the rapid prototyping umbrella) and
started to sprout branches (as the strong processes and materials development
found valid applications) that today are sturdy and strong and are now
branching out in new and different directions themselves. For me the branches
are thus analogous to technology process types, material types, application
developments etc, and they can intertwine in complex ways. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I see two
of the lowest and thickest branches of the tree as the divergence of materials
— plastics and metals. There are of course new and thin branches (twigs?) at
this low level too — ceramics for example. However, I see the plastics and
metals branches currently growing at the fastest rate, sprouting more branches
from the original and producing a great deal of fruit. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">On the
plastics front the branches are going in myriad directions. Too many to cover
every single one of them, but some stand outs are: multi-axis robot arms (Envisiontec,
Stratasys, 3D Systems); multi-materials (Stratasys & 3D Systems); isotropic
parts and minimal post-processing (Rize); and new engineering materials,
notably from Carbon and HP, but also Stratasys, FormLabs, Roboze and EOS. One very
new branch, just a bud really, in the form of a promised new system, has also
emerged this week from Coobx, a Liechtenstein company. The brand is Exigo,
featuring LIFT (light initiated fabrication technology). There is very little
to go on, except an <a href="https://www.youtube.com/watch?v=RkmNy6NrzJI">eye-catching
teaser video</a>, but to me it looks CLIP-like. The lid will be lifted on March
9<sup>th</sup>, according to the company’s founder Marco Schmid, who has revealed
that 18 months of R&D has gone into the development of the Exigo along with
numerous patents. <span style="mso-spacerun: yes;"> </span><span style="mso-spacerun: yes;"> </span><o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">On Twitter,
the accusation of hype was levelled at Coobx, based on the style of the teaser
video. Personally, I thought this was a bit harsh, the video is overly dramatic
maybe. Extravagant even. However, no claims have yet been made that can or
cannot be proved to be over exaggerated, which is the definition of hype, and
certainly what happened with 3D printing in general a couple of years back.
Despite the whole “hype” thing dying down (Phew!) this was not the only time I’ve
seen it referenced this week. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">I was
somewhat disappointed to read a comment from Rize, VP of Marketing, Julie
Reece, who told 3DPI at the recent SWW17 event: “</span>Just as there was hype
in the consumer/hobby market, we’ve seen similar hype in the metal market.” I
have to respectfully disagree with this comment. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">The
successful growth and fruit bearing developments of the 3D printing plastics
branch does not negate the same growth vector of the metal branch of 3D
printing. There are some really amazing developments here too. Again, I can’t
list them all, but the ones that stand out for me right now are XJET’s nano
particle jetting process (when they introduced it at the end of 2015 most
people assumed this was a decade away or more); Matsuura’s metal hybrid
additive and subtractive machine; OR Lasers’ focus on democratising metal 3D
printing with a capable machine well under €100k; and LPW’s work with metal
powders. The latter of these I was able to get deeper insight on this week, and
to understand how LPW is addressing issues around traceability and quality
control — two massive issues for powder bed processes — <span style="mso-spacerun: yes;"> </span>from the production of the powder, through
storage and transit, in-process, through recycling and reuse. It’s complex but
imperative work, and some of the results that I was privileged to see, are very
impressive and could really open up applications and uptake. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">There is
also Desktop Metal. I’m reserving judgement on this one. Much like Coobx, there
has been much teasing about the new system (due for unveiling later this year
by all accounts). There is absolutely no visibility on the process or
capabilities but there has been a vast amount of publicity around the amount of
investment in this start-up company (founded 2015), which as of this week
totals $97 million, following a Series C round of funding. One imagines the
investors do have a tad more to go on than the generic marketing speak about
metal 3D printing that dominates the company’s PR and website. Which is why I’m
trying to stay open minded, and remain hopeful that this is another fruit
bearing branch of the metal sector. <o:p></o:p></span></div>
<div class="MsoNormal">
<br /></div>
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<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">If you look
at a tree in detail — it is wondrous and complex. Some components are
immediately obvious in their presence and function, others take time to see and
work out where they sprout from. This is how I see the 3D printing industry right
now! <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com21tag:blogger.com,1999:blog-1808856288506299425.post-51633590286470148622017-02-07T10:44:00.001+00:002017-02-07T10:44:37.387+00:00Stratasys Knows that Prototyping Apps of 3D Printing Are Still Foundational<div class="MsoNormal">
<span lang="EN-GB" style="mso-ansi-language: EN-GB;">So
Stratasys side-stepped CES and waited for SolidWorks World (taking place this
week in LA) to unveil its first big product announcement of 2017. <o:p></o:p></span></div>
<div class="MsoNormal">
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">It’s an
interesting one too — the F123 series of 3D printers. I had time to ponder when
I was introduced to the tech last week under NDA, and later received the PR,
which certainly conveys the intent. “Stratasys Targets Professional Prototyping”
is right there in the header. The company is pretty much going back to basics
with the F123 series, and has done something significant for its largest
application market — companies that use 3D printing for the product development
process. <o:p></o:p></span></div>
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Obviously there is also quite a bit of marketing language in
the PR too, with terminology attributed to the F123 series that many 3D printer
vendors have used in recent years. “First-In-Class,” “Office-Friendly,” and “Engineering-Grade
3D Printing Solution” are all there. It’s easy to roll your eyes and ignore
these terms because you’ve probably heard them many, MANY times before, raising
expectations that are never quite met.<o:p></o:p></div>
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The way I see it is that Stratasys has taken its
considerable knowledge and experience of making 3D printers to resolve some of
the issues. According to the company, these F Series printers are not an
improved MakerBot/U Print, and they’re not dumbed down Dimensions, they’re new
machines, developed from the ground up to offer a prototyping solution (using
the additive FDM process) that is easier to use, faster and more reliable. The
office-friendly and ease of use are two big issues, particularly in
combination. </div>
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<a href="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjWTi8E23SAApXJ_U3GQRickxY8Mziz4CCH8evDpdimCK_wRRVZikSnHuOrf-dIJQH5ysUjX5bj5rZsVUn_aY_DY6fjI-3n8f4moecPfkKpDG4XvTxF08F8XeNuYFTmEZFTixOlLx6ZlVY/s1600/helmet+build+at+CAD.png" imageanchor="1" style="margin-left: 1em; margin-right: 1em;"><img border="0" height="182" src="https://blogger.googleusercontent.com/img/b/R29vZ2xl/AVvXsEjWTi8E23SAApXJ_U3GQRickxY8Mziz4CCH8evDpdimCK_wRRVZikSnHuOrf-dIJQH5ysUjX5bj5rZsVUn_aY_DY6fjI-3n8f4moecPfkKpDG4XvTxF08F8XeNuYFTmEZFTixOlLx6ZlVY/s320/helmet+build+at+CAD.png" width="320" /></a></div>
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<div class="MsoNormal">
During the webinar last week, Jesse Hahne, President of the design
firm CAD (Center for Advanced Design), was introduced as a Beta tester of the
F370 model, the biggest system in the series. He was convincing in his
testament of how easy this machine was to use, relaying how switching materials
and print heads was incredibly simple — Stratasys has ensured these vital
operations are much more intuitive, taking only a minute to achieve. In
addition, Jesse also highlighted a specific application for a helmet.
Previously it had been necessary to prototype it in six parts (on a U Print),
but on the F370 it was produced in one piece. Moreover, Stratasys was keen to stress
how the F123 series encompass 15 new patents no less. Most of which are
dedicated to making the systems more mechanically sound, reliable and
intuitive. <o:p></o:p></div>
<div class="MsoNormal">
<br /></div>
<div class="MsoNormal">
The point is to offer a real and economical solution for the
complete prototyping workflow, from initial concept verification through design
validation and right up to fully functional models for testing, with the
ability to do this in innocuous settings — offices, labs and classrooms etc. <o:p></o:p></div>
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In terms of the actual economics, no precise visibility on
price, but some sources are quoting “under $20k.” So the costs might still
prohibit many. However, it terms of price / performance ratio, this could well
prove to be a marked step forward. Also, with there being three models in the
series, there will be a price range, but the compromise will be on size not
quality or capabilities of the machine. That said, there is still a compromise.
We’re not quite there yet! I understand that the F123 series will be
commercially available (ie due to start shipping) at the end of March. <o:p></o:p></div>
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Usability of 3D printers is still one big frustration and
even remains a barrier to adoption. If there’s one thing I’ve learned over the
years, 3D printers (of any spec) tend to be time-consuming things. For
hobbyists, that’s no big deal, in fact it’s kind of the point. If you use them
for your job, then the actual machine preparation and operations are just frustrating
things that eat up your day. It will be interesting to see how far the F123
series of 3D printers goes in overcoming these issues. <o:p></o:p></div>
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<br /></div>
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<span lang="EN-GB" style="mso-ansi-language: EN-GB;">In terms of
Stratasys’ overall strategy, you need to look at the product announcements over
the last 12 months. The J750, launched in April of last year, is all about
developments around 3D printing with advanced multi-material capabilities. On
the production front, Stratasys hammered its stake in the ground when it
unveiled its two additive manufacturing demonstrators in August 2016. Stratasys
is clearly committed to driving R&D on every front for 3D printing,
highlighting that it’s not all the same thing. And this latest announcement, I
believe, is certainly an important indicator that prototyping applications are
still the cornerstone of the 3D printing industry. And will probably remain so
for many years yet. <o:p></o:p></span></div>
Rachel Parkhttp://www.blogger.com/profile/08499937783212668119noreply@blogger.com42